All Done and working. :)
Unfortunatly I miss diagnosed the problem and only found out once I
replaced the element - at least I have a spare element now. The real
problem was my SSR.  It tricked me because when I originally tested
the SSR  without the element plugged in it worked fine. When the new
element was plugged in and the system still did not work I tested the
SSR with the element in place - this showed me it was not working.

To replace the element, I removed the brew boiler and sent it to work
with my friend who is a mechanic.he needed to use a rattle gun to get
it out.

Replacing the SSR was too easy. - I wish i did that first. I don't
really care now because i have espresso again.:)



On Apr 3, 8:37 pm, sink cut <[email protected]> wrote:
> And yes, the spacer is because the PID is about 15mm too long as well
> as requireing a smaller cutout.
>
> On Apr 3, 8:05 pm, sink cut <[email protected]> wrote:
>
> > Thanks for the thums up on the ferment box... i use it more than
> > anything on a spare frige - it runs in cooling mode and can hold my
> > soudoughs nicely in the freezer at 10c. You can't beat temperature
> > control in anything you do!
> > I have ordered a new element and will spend the weekend tryong to get
> > the old one out.
>
> > Thanks
>
> > David
>
> > On Apr 3, 9:03 am, bobvilax2000 <[email protected]> wrote:
>
> > > That would have been me who broke the spades. Almost did it a second
> > > time, too!
>
> > > Replacing the heating element is something that I pray I won't have to
> > > do soon... though I am a little jealous of the higher watt elements in
> > > the new US version.
>
> > > Hey, David, not to hijack the thread, but is the spacer for your pid
> > > because the hole is too large for the pid or because it was too long
> > > and in the way of the reservoir. oh... and your ferment box is
> > > AWESOME. I ferment everything, so this is another reason to do a pid.
> > > Hah!
>
> > > Good luck with the element and keep us updated.
>
> > > - -Barrett
>
> > > On Apr 2, 5:30 pm, "Dennis Keating" <[email protected]>
> > > wrote:
>
> > > > David,  Yes those holes in the base look promising, but won't help you.
> > > > Also, trying to loosen the heater with the boiler connected will bend 
> > > > the
> > > > connecting tubing and foul up the position it is mounted at.  Be 
> > > > carefull of
> > > > the soldered lugs where the heater wires attach. I remember one owner 
> > > > who
> > > > had the terminal spade break loose from the solder and come off when  
> > > > he was
> > > > attaching the heater wires. Mine were sturdy and gave me no problems, 
> > > > but
> > > > others' have.
> > > > Thanks for the PID link. I will check it out.
> > > > Dennis
>
> > > > ----- Original Message -----
> > > > From: "sink cut" <[email protected]>
> > > > To: "Brewtus" <[email protected]>
> > > > Sent: Thursday, April 02, 2009 2:40 PM
> > > > Subject: Re: Replacing Brew Boiler Element
>
> > > > Thanks,
> > > > Yep its 2000 w elements, but I would be happier with smaller Brew
> > > > element. 2000w is great for the steam but overkill for the brew. There
> > > > are big holes (3inch) with plugs in them in the base of the machine
> > > > directly under the elements. I thought this meant i could get the
> > > > element out with the machine in place. However i could not get the
> > > > element screw loose!!! so maybe i need to take it out so i can try
> > > > harder.
>
> > > > SOme info on my PID is on this 
> > > > thread:http://coffeesnobs.com.au/YaBB.pl?num=1227835388/50#50
>
> > > > I used an AUBER PID and SSR. According to everything I have read a PID/
> > > > SSR should be better for the element than the standard controller - So
> > > > hopefully my element blew for another reason?
>
> > > > On Apr 3, 1:55 am, "Dennis Keating" <[email protected]>
> > > > wrote:
> > > > > Whoops, your machine is 240 v I think the heaters are more like 2000 
> > > > > watt.
>
> > > > > ----- Original Message -----
> > > > > From: "Dennis Keating" <[email protected]>
> > > > > To: <[email protected]>
> > > > > Sent: Thursday, April 02, 2009 9:50 AM
> > > > > Subject: Re: Replacing Brew Boiler Element
>
> > > > > > Hello,
> > > > > > I have r&r both boilers in my machine. I ran some Faema descaling
> > > > > > solution
> > > > > > thru it that had some detergents which really screwed up my 
> > > > > > machine. The
> > > > > > pressurestat went bad; the water solenoid went bad; also the steam
> > > > > > boiler
> > > > > > heating element went bad.There are some horror stories that go along
> > > > > > with
> > > > > > that, including kitchen floods! (It is plumbed in w/o a solenoid 
> > > > > > valve
> > > > > > connected to the pump)
>
> > > > > > You will have to disconnect all plumbing from the brew boiler,then 
> > > > > > there
> > > > > > is
> > > > > > only one screw on the bottom attaching it to the base. You might be
> > > > > > luckier
> > > > > > than me. I purchased special tools to remove the element. The 
> > > > > > boiler is
> > > > > > too
> > > > > > big to fit in a normal shop vise. I ended up using 18" channel 
> > > > > > locks,
> > > > > > and
> > > > > > a
> > > > > > huge 18" long combination wrench. The combo wrench is a 12 point 1-
> > > > > > 7/16".
> > > > > > The heater is metric, but that fits. Get a buddy to grip the boiler 
> > > > > > with
> > > > > > the
> > > > > > channel locks at the end, not the middle - the end plate of the 
> > > > > > boiler
> > > > > > is
> > > > > > only about 1/8" thk, as are the sides too. Then you can jump up and 
> > > > > > down
> > > > > > on
> > > > > > the wrench, loosening the heater, if you are lucky. (kidding) Mine 
> > > > > > was
> > > > > > glued
> > > > > > in with some sort of brown/black sealer, and it was an ANIMAL!
> > > > > > Of course, clean it all up & I used the yellow teflon tape (for 
> > > > > > gas) to
> > > > > > seal
> > > > > > it back up.
>
> > > > > > Upon reinstalling the boiler, make sure it sits straight and not too
> > > > > > close
> > > > > > to the outer case of the machine. Also, be carefull you don't tweak 
> > > > > > the
> > > > > > plumbing when tightening things up.
>
> > > > > > I have heard the new B111 has 1200 watt elements, rather than our 
> > > > > > 950
> > > > > > watt.
>
> > > > > > Please tell me some details about your pid install - I am 
> > > > > > interested .
> > > > > > Dennis
>
> > > > > > ----- Original Message -----
> > > > > > From: "sink cut" <[email protected]>
> > > > > > To: "Brewtus" <[email protected]>
> > > > > > Sent: Thursday, April 02, 2009 1:30 AM
> > > > > > Subject: Replacing Brew Boiler Element
>
> > > > > >> Hi Guys,
> > > > > >> My machine has stopped heating the brew water. I put a DMM on the
> > > > > >> brew element connectors and could see 240v when expected but no 
> > > > > >> heat.
> > > > > >> So I guess that means the element has blown.
> > > > > >> I have only had the machine for 10 months but i don't think 
> > > > > >> warranty
> > > > > >> will cover me because I put a PID on the machine about 3 months 
> > > > > >> ago.
> > > > > >> Has any body done this at home? Any stories? I searched the forum 
> > > > > >> but
> > > > > >> could find no posts on doing this.
>
> > > > > >> Advice would be greatly appreciated.
>
> > > > > >> Thanks
>
> > > > > >> DAvid
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