Hey all,
Hope you’ve had a good weekend! It seems this morning is an active day for the 
group, so might as well add my current issues with everyone else’s, and ask for 
the help of the braintrust.

(B2, rotary/plumbed and PID conversions, about 8 years old I think)

First, the easy one, mainly posting this for archives. I’ve noticed moisture in 
my back right cup on the warming tray a couple of times this past week, 
indicating the over pressure relief has opened on the steam boiler. Red flag. A 
couple of days ago, the steam boiler wouldn’t heat after dropping to .5 bar; I 
reversed the wires on the p-stat, but no love. Switched them back and it began 
to heat. My likely diagnosis is that it had stuck, and me fiddling with it 
caused it to un-stick, so the wire reversal didn’t yield anything. Working 
normally again now, but moisture on the cups again this morning, so it’s 
probably about to fail since it seems to be sticking in both positions. Sigh. 
About a year old, once again. So, do I buy another stock unit that fails 
quickly, or gamble another $60 on a Jaeger that will either last 5 years, or 90 
days, and not be warrantied by Chris’ Coffee? Hmmm…

The second problem is one I asked about a number of weeks back. The first 
symptom was that the pump would occasionally just start running, and continue 
for 60 seconds or more. This has mostly subsided, but now the pump will run 
waaaaaaaay to often, for just a second or two. At its worst, it will run every 
30-60 seconds, for a few seconds each time. At minimum, it will run every few 
minutes.

The only logical thing I can think of is that somehow the steam boiler is 
losing volume to a leak, and causing the pump to refill it. But, there are no 
leaks that I can find; no water under the machine, not even a steady drip from 
the group into the drip tray. Since I’m plumbed in, I also don’t think I’m 
pushing water backwards to the water line, but perhaps? My house pressure is 
about 50-60psi, so quite high. Since the steam boiler is set to about 1.5bar 
(about 22psi), it seems unlikely that this would be possible.

I guess I did have one other idea, which was that the volume-adjustment 
rod/sensor (the one that inserts into the steam boiler, with a wire on top, to 
shut off the pump when water reaches it) might be scaled and so making a poor 
connection/ground. I doubt this, however, since I had basically no scale last 
year when everything was torn down, and I rarely de-scale the machine. So a 
year later I doubt this non-heating and highly polished piece has accumulated 
much scale, if any.

Otherwise, all is working normally (except the p-stat of course).

Any ideas? Is there a logic board that could be failing and causing this 
symptom? Last year, I replaced the giemme controller, the PID, the solenoid, 
temp probe, both high-limit switches, p-stat, etc. It seems unlikely that 
something electronic is the cause here, but perhaps. I did not replace the 
solid state relay, and have been told it rarely fails. But could it be the 
culprit? I definitely am out of my league on diagnosing this one.

All best,
Ben

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