I'll check mine the next time I pull the cover. Probably some crud in mine
too. I did get one of the grind funnels that Ira mentioned today. I was
using a paper cup with the bottom cut out. This looks a lot better! Love
this forum.

Herman

On Wed, Oct 19, 2016 at 5:49 PM, Benjamin McCafferty <bmacpi...@me.com>
wrote:

> Yes, the short copper line from solenoid to bottom of steam boiler.
> Ironically, the copper line to the water wand was plugged with a thick
> sludge last summer, and is clean as a whistle now (but I’ve been dumping
> the boiler via that wand more regularly since I found that).
>
> My new tube isn’t perfectly smooth, so will probably clog faster again,
> but I at least know how to make a new one!
>
> best,
> bmc
>
> On Oct 19, 2016, at 14:47, herman dickens <hermandick...@gmail.com> wrote:
>
> Glad you got it going. Mine's been running almost 11 years and the only
> internal part I replaced was  a spring and plunger that lets the pressure
> off the group. So far the rest of it is holding together. Is it the copper
> line that connects to the  solenoid that you replaced?
>
>
>
> On Wed, Oct 19, 2016 at 5:17 PM, Benjamin McCafferty <bmacpi...@me.com>
> wrote:
>
>> My family said, “You better get that damn machine fixed soon…” I think
>> the lack of daddy-caffeination was getting old.
>>
>> Anyway, back in business with a couple of lessons learned.
>>
>> First, the Mater p-stat ($36 at espresso parts) is a direct replacement
>> for the original, and provides a good west coast option for those of us
>> this direction. It is easy to adjust, using a top screw instead of the
>> knurled knob. I expect the durability to be similar to stock, maybe a year
>> to 18 months, but we’ll see.  For the price, easy enough to have a backup
>> on hand.
>>
>> As discovered after talking to Todd, the copper fill line between the
>> solenoid and the steam boiler was nearly totally plugged with stone/scale.
>> I cleaned out the fitting on the boiler, and looked in the boiler with a
>> borescope, finding basically no scale at all; if anything, just the finest
>> grey coat. The water line to the water wand was also perfectly clean. So
>> I’m perplexed on why this one part was so bad, but perhaps the fitting was
>> clogged a bit last year and I missed cleaning it, then low flow was letting
>> it build faster? Anyway, I built a new copper tube with my dad’s old flare
>> tool from the 50’s, and reassembled. The run-on pump is fixed, and I am
>> actually shocked at how much quieter the pump is now! A good reminder how
>> things creep up on you and you don’t notice the small differences
>> day-to-day; like watching your hair grow. The machine is now almost totally
>> vibe-free.
>>
>> A couple of other things I’d been chasing are still there—which are drips
>> from the group, and drips from the bypass/overflow tube below the group. My
>> house water pressure is high, so I’m guessing that some seal in the pump is
>> slowly failing, allowing the bypass/overflow to drip all the time. The
>> group also drips a bit all the time, but at a much slower rate. I’ve never
>> replaced the internals there so it’s probably time by now, after 8-9 years
>> in service I think.
>>
>> Heading over to Seattle soon to demo the small Slayer and the one-group
>> Synesso. My wife, wisely, said, “You’re not allowed to touch them.” Doubt
>> I’ll make that plunge just now, but who knows…  Meanwhile, glad to have my
>> almost-all-parts-replaced-in-the-last-year Brewtus back in action,
>> making some very nice coffee.
>>
>> best,
>> bmc
>>
>> On Oct 12, 2016, at 16:28, Benjamin McCafferty <bmacpi...@me.com> wrote:
>>
>> May have this one solved.
>>
>> The p-stat question was already pretty much resolved, I just included
>> that for the next guy. Trying a Mater p-stat this time around, as it’s
>> available locally and pretty cheap.
>>
>> As to the running pump. Todd gave me a call (thanks as always, Todd!) and
>> we chatted about this. His three suggestions were to:
>> —Ground the sensor wire for the steam boiler when the pump was running
>> and see if it would stop the pump (did this, and it shut the pump down as
>> expected, so the controls are working; I also pulled the sensor rod out and
>> descaled/cleaned just to be sure it was conducting electricity easily)
>>
>> —Time how long it takes the pump to refill the boiler after dispensing a
>> given quantity of water, and compare that to a new machine (it took just
>> over 2 minutes, no matter what quantity of water I dispensed, and the
>> machine would run for just over 2 minutes each time I turned it off and
>> back on, even if the boiler was full—I’m thinking the control board may
>> have a 2 minute maximum to protect the pump, but that’s just a guess. It
>> was consistently 2 min and about 3-5 seconds)
>>
>> —Check for debris on the steam boiler side of the solenoid, i.e.
>> something clogging things and making it hard for the pump to fill the
>> boiler (Being lazy, I pulled the copper pipe that runs from the solenoid to
>> the bottom of the boiler to try to avoid having to disassemble everything
>> to get at the solenoid, in case it was just something right in the end of
>> the pipe.  Wow—the adapter to the boiler was almost totally scaled shut,
>> with just a tiny pinhole still through it. I pulled the hot water pipe
>> next, i.e. boiler to hot water wand, and it was totally clear. So my hope
>> is that I just need to clean out the adapter and be back in business.
>> Weird; last year when I tore the machine down all the way, there was almost
>> no scale anywhere after 7 or more years and essentially no descaling along
>> the way. Now, in about a year, this adapter is nearly closed off.)
>>
>> Will keep you posted on the progress; pics attached if the list lets me.
>> I’ll stick a bore scope into the boiler to see how scale looks on the
>> element while I’m here.
>> best,
>> bmc
>>
>> Top/boiler side:
>> <IMG_2467.jpeg>
>>
>>
>> Bottom/tubing side:
>> <IMG_2468.JPG>
>>
>>
>> On Oct 9, 2016, at 05:47, hermandick...@gmail.com wrote:
>>
>> If you replace the internals let me know what parts you used and how it
>> goes. Mine is on a timer so it doesn't run at night. Mine has the vibe pump
>> too. Right now my power is out from the hurricane and has been since
>> yesterday afternoon. Not sure when I'll get power back so I probably won't
>> check my emails again for a while. Hope you can track down the problem.
>> Herman
>>
>> Sent from my android device.
>>
>> -----Original Message-----
>> From: Benjamin McCafferty <bmacpi...@me.com>
>> To: brewtus@googlegroups.com
>> Sent: Sat, 08 Oct 2016 7:40 PM
>> Subject: Re: Pressurestat and run-on pump
>>
>> Hi again to all,
>>
>> No ideas on the running pump yet, but a couple of new thoughts I’ve had.
>> —The drip tray is pretty full in the morning—I’ve never seen a single
>> drip, but it seems it’s filling. Maybe a leak in the group that’s dripping
>> out the bottom? Or the return pipe?
>> —Since the pump is running with the lever down, I’m thinking this must be
>> the steam boiler causing the problem, yes? In other words, the water level
>> dropping, and pump refilling.
>>
>> Still clueless, but thinking I’ll replace the (original, 8 year old)
>> internals in the group and see if that helps the situation.
>>
>> Any other ideas? Todd?
>>
>> best,
>> bmc
>>
>> On Sep 26, 2016, at 12:41, Benjamin McCafferty <bmacpi...@me.com> wrote:
>>
>> Yeah, it failed at 90 days, which is sort of understandable but the
>> reaction I got was not cool.
>>
>> Ah well. We all have a bad day I guess.
>>
>> b
>>
>> On Sep 26, 2016, at 12:40, herman dickens <hermandick...@gmail.com>
>> wrote:
>>
>> Don't blame you with the warranty issue. Part of it may have been the age
>> of the part.
>>
>> On Mon, Sep 26, 2016 at 3:37 PM, Benjamin McCafferty <bmacpi...@me.com>
>> wrote:
>>
>>> Could be. Maybe I’ll try again. I was as pissed about the lack of
>>> warranty as I was about the early failure.
>>> best,
>>> bmc
>>>
>>> On Sep 26, 2016, at 12:13, herman dickens <hermandick...@gmail.com>
>>> wrote:
>>>
>>> You should have better luck this time. I think they had a bad, or old,
>>> batch and we both got unlucky.
>>>
>>> On Mon, Sep 26, 2016 at 1:05 PM, Ben McCafferty <bmacpi...@me.com>
>>> wrote:
>>>
>>>> Thanks Herman. Yes, that's a vacuum breaker, and unfortunately not the
>>>> cause of my moisture. I've heard the over pressure relief go off during the
>>>> day also, and never have moisture in the cups otherwise--my machine comes
>>>> on around 4:30 and I don't get to it until 6:30 or 7 so always dry.
>>>>
>>>> Good to know re jaeger, maybe I'll try one more.
>>>>
>>>> Best,
>>>> bmc
>>>>
>>>> Sent from my iPhone
>>>>
>>>> On Sep 26, 2016, at 09:57, herman dickens <hermandick...@gmail.com>
>>>> wrote:
>>>>
>>>> Ben I get the moisture in the cup thing for a few minutes every time my
>>>> b II starts up but it goes away in a few minutes. It's coming from the
>>>> valve in the top of the steam boiler that has the little o-ring in it. The
>>>> valve opens when the steam pressure is down and then closes when it builds
>>>> up. Every few years I have to replace that o-ring with one of the red ones
>>>> and it works fine for another year or so. I have several if you need some.
>>>> My steam issue is not from the opv. I'm guessing it's a vacuum breaker. I
>>>> was having trouble with my pump not coming on last year and replaced the
>>>> controller and it fixed it. Not sure if that's your issue but it may very
>>>> well be. As to the pstat. I got another jager last year from Chris and it's
>>>> been working fine. they had a new batch and both of ours that failed had
>>>> old dates on them. Hope I helped.
>>>>
>>>> On Mon, Sep 26, 2016 at 12:49 PM, Benjamin McCafferty <bmacpi...@me.com
>>>> > wrote:
>>>>
>>>>> Hey all,
>>>>> Hope you’ve had a good weekend! It seems this morning is an active day
>>>>> for the group, so might as well add my current issues with everyone 
>>>>> else’s,
>>>>> and ask for the help of the braintrust.
>>>>>
>>>>> (B2, rotary/plumbed and PID conversions, about 8 years old I think)
>>>>>
>>>>> First, the easy one, mainly posting this for archives. I’ve noticed
>>>>> moisture in my back right cup on the warming tray a couple of times this
>>>>> past week, indicating the over pressure relief has opened on the steam
>>>>> boiler. Red flag. A couple of days ago, the steam boiler wouldn’t heat
>>>>> after dropping to .5 bar; I reversed the wires on the p-stat, but no love.
>>>>> Switched them back and it began to heat. My likely diagnosis is that it 
>>>>> had
>>>>> stuck, and me fiddling with it caused it to un-stick, so the wire reversal
>>>>> didn’t yield anything. Working normally again now, but moisture on the 
>>>>> cups
>>>>> again this morning, so it’s probably about to fail since it seems to be
>>>>> sticking in both positions. Sigh. About a year old, once again. So, do I
>>>>> buy another stock unit that fails quickly, or gamble another $60 on a
>>>>> Jaeger that will either last 5 years, or 90 days, and not be warrantied by
>>>>> Chris’ Coffee? Hmmm…
>>>>>
>>>>> The second problem is one I asked about a number of weeks back. The
>>>>> first symptom was that the pump would occasionally just start running, and
>>>>> continue for 60 seconds or more. This has mostly subsided, but now the 
>>>>> pump
>>>>> will run waaaaaaaay to often, for just a second or two. At its worst, it
>>>>> will run every 30-60 seconds, for a few seconds each time. At minimum, it
>>>>> will run every few minutes.
>>>>>
>>>>> The only logical thing I can think of is that somehow the steam boiler
>>>>> is losing volume to a leak, and causing the pump to refill it. But, there
>>>>> are no leaks that I can find; no water under the machine, not even a 
>>>>> steady
>>>>> drip from the group into the drip tray. Since I’m plumbed in, I also don’t
>>>>> think I’m pushing water backwards to the water line, but perhaps? My house
>>>>> pressure is about 50-60psi, so quite high. Since the steam boiler is set 
>>>>> to
>>>>> about 1.5bar (about 22psi), it seems unlikely that this would be possible.
>>>>>
>>>>> I guess I did have one other idea, which was that the
>>>>> volume-adjustment rod/sensor (the one that inserts into the steam boiler,
>>>>> with a wire on top, to shut off the pump when water reaches it) might be
>>>>> scaled and so making a poor connection/ground. I doubt this, however, 
>>>>> since
>>>>> I had basically no scale last year when everything was torn down, and I
>>>>> rarely de-scale the machine. So a year later I doubt this non-heating and
>>>>> highly polished piece has accumulated much scale, if any.
>>>>>
>>>>> Otherwise, all is working normally (except the p-stat of course).
>>>>>
>>>>> Any ideas? Is there a logic board that could be failing and causing
>>>>> this symptom? Last year, I replaced the giemme controller, the PID, the
>>>>> solenoid, temp probe, both high-limit switches, p-stat, etc. It seems
>>>>> unlikely that something electronic is the cause here, but perhaps. I did
>>>>> not replace the solid state relay, and have been told it rarely fails. But
>>>>> could it be the culprit? I definitely am out of my league on diagnosing
>>>>> this one.
>>>>>
>>>>> All best,
>>>>> Ben
>>>>>
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