The whole thing. It sounds like the valve is sticking.

On Wed, May 17, 2017 at 10:04 AM, Howard Griffin <[email protected]>
wrote:

> Just the solenoid? Or the valve too?
>
> On Wed, May 17, 2017 at 10:01 AM, herman dickens <[email protected]>
> wrote:
>
>> Sounds like you need to replace the solenoid.
>>
>> Herman
>>
>> On Wed, May 17, 2017 at 9:59 AM, Howard Griffin <[email protected]>
>> wrote:
>>
>>> I think I have made some progress. I examined the fill sensor and it
>>> seemed clean so I left it alone. I then proceeded to test the fill valve
>>> solenoid as outlined in Todd's WLL video (beginning at 18:08 here:
>>> https://www.youtube.com/watch?v=UIiLeRdVWAU).
>>>
>>> I disconnected the fill sensor and the pump and switched the power on
>>> and off to see if the solenoid clicked the valve open and shut.
>>>
>>> I could not hear the solenoid clicking.
>>>
>>> I took the solenoid off the valve and measured the resistance across the
>>> solenoid with an ohm meter, getting a reading of 369 (see photo). In his
>>> video Todd got a reading of 400, and I don't know if my lower reading of
>>> 369 indicates a problem.
>>>
>>> Before re-coupling the solenoid to the valve I rewired it and tested its
>>> magnetism with a screwdriver, and it seemed to have plenty of magnetic
>>> strength.
>>>
>>> I reattached the solenoid to the valve and, lo and behold, the valve
>>> started clicking again when power was applied! Even though all I had done
>>> was removed and reattached the solenoid to the valve. I put the machine
>>> back together and it worked fine for the rest of the day.
>>>
>>> The next morning the problem was back: the pump would not stop running
>>> after powering up the machine. I did manage to finally get the pump to stop
>>> running after repeatedly turning the power on and off and raising and
>>> lowering the brew lever between power cycles (about 15 times before the
>>> pump went silent and the machine began to heat up).
>>>
>>> What does this suggest? To this noobie it seems like the fill valve may
>>> be sticking. If it needs to be cleaned or replaced, how do I do that? I
>>> can't find any instructional videos or guides for that. In his video, Todd
>>> simply says that if, after verifying that the solenoid is good, you're not
>>> getting water through the pump, then you have to take it apart and clean it
>>> out or replace it.
>>>
>>> Thanks for your help.
>>>
>>>
>>>
>>> On Mon, May 15, 2017 at 10:49 AM, Ben McCafferty <[email protected]>
>>> wrote:
>>>
>>>> Yes, that's the ground. Usually you can just clean it but no harm in
>>>> replacing.
>>>> Best,
>>>> bmc
>>>>
>>>> Sent from my iPhone
>>>>
>>>> On May 15, 2017, at 07:46, Howard Griffin <[email protected]>
>>>> wrote:
>>>>
>>>> Yes that makes sense. Thank you for the thorough and thoughtful
>>>> explanation. I am committed to figuring this out and fixing it myself. I
>>>> assume that the "ground probe" is this part:<level probe.jpeg>. When I
>>>> ordered the new vacuum valve I also ordered this part too, but didn't
>>>> install it after the machine started working again. So I guess my next step
>>>> is to install the new probe. I will let you know how that goes.
>>>>
>>>> On Mon, May 15, 2017 at 10:18 AM, Benjamin McCafferty <[email protected]
>>>> > wrote:
>>>>
>>>>> Sorry, one more thing. If all of that fails, and if I’m correct on the
>>>>> solenoid being fired by relay, there is a chance the relay is the culprit,
>>>>> which means replacing the giemme controller (this did happen on mine
>>>>> also—both things failed eventually). I’d wait for someone else to chime in
>>>>> with more knowledge than me (Todd, Ira, etc.) before purchasing the 
>>>>> giemme.
>>>>> But, for reference, I think the giemme was about $75, the solenoid maybe
>>>>> $100. So still very worthwhile repairs if the rest of the machine is doing
>>>>> well.
>>>>> best,
>>>>> bmc
>>>>>
>>>>> On May 15, 2017, at 07:12, Benjamin McCafferty <[email protected]>
>>>>> wrote:
>>>>>
>>>>> Hey Howard,
>>>>> I think you’re mixing up a couple of causes/symptoms. Here’s what
>>>>> happens (normally) when the machine comes on.
>>>>>
>>>>> --It senses whether the steam boiler is full via the ground probe that
>>>>> sticks into the top of the boiler (and can be adjusted up or down, by the
>>>>> way).
>>>>> --If not, it opens the solenoid (via relay in the giemme controller, I
>>>>> believe) and starts the pump, until the water in steam boiler reaches the
>>>>> ground probe.
>>>>> --It then stops the pump and the solenoid closes.
>>>>> --The pump is now available to push pressure on demand through the
>>>>> brew boiler, which only happens when the lever is lifted to its top
>>>>> position.
>>>>> --The steam boiler heats first, and when it’s close to pressure, the
>>>>> vacuum breaker you cleaned closes and makes a seal to let pressure build.
>>>>> --The brew boiler heats second, to a preset temperature.
>>>>>
>>>>> Now then, if you think about it, the vacuum breaker has nothing to do
>>>>> with startup (it is not engaged until well after the problem you’re
>>>>> having). So here’s what you check:
>>>>> —Is the ground probe in the steam boiler connected and clean?
>>>>> —If so, you would look to either a stuck solenoid or a failing/failed
>>>>> pump.
>>>>> —Since you are developing 10bar of pressure, and the pump won’t quit,
>>>>> to me that says two things:
>>>>> —First, your pump is working, i.e. developing pressure in the brew
>>>>> boiler
>>>>> —Second, the pump is trying to fill the steam boiler, and can’t
>>>>> —Because of these two things, I’d bet dollars to doughnuts that the
>>>>> solenoid is stuck, and so no water is reaching the
>>>>> steam boiler, and so the solenoid never closes and shuts off the pump.
>>>>>
>>>>> Make sense?
>>>>>
>>>>> So, check the easy thing first (ground probe and wire, both ends), and
>>>>> then move on to ordering a new solenoid and replacing it.
>>>>>
>>>>> Others may have additional thoughts, but I’ve been down this road and
>>>>> it wasn’t this clear cut. The 10bar in the brew boiler is a dead giveaway,
>>>>> in my opinion.
>>>>>
>>>>> Best of luck and keep us posted!
>>>>> Ben/bmc
>>>>>
>>>>> On May 15, 2017, at 06:48, [email protected] wrote:
>>>>>
>>>>> I thought I had this problem solved after I took apart and cleaned the
>>>>> vacuum relief valve. It worked fine for the past two week but now the 
>>>>> issue
>>>>> has recurred. When I turned the machine on yesterday morning the pump 
>>>>> began
>>>>> to run and the pressure went up to 10 bar. The pump would not stop running
>>>>> and the pressure remained at 10 bar. I turned it off and tried starting it
>>>>> again several times thoughout the day but the behavior was always the 
>>>>> same:
>>>>> constantly buzzing pump and pressure at 10 bar. Eventually a high pitched
>>>>> squeal developed along with the pump noise and I haven't turned it on 
>>>>> again
>>>>> for fear of burning out the pump or causing other damage.
>>>>>
>>>>> Any ideas? I have a brand new vacuum relief valve that I will install
>>>>> tonight. If that doesn't help I'm stuck.
>>>>>
>>>>> Thanks,
>>>>>
>>>>> Howard
>>>>>
>>>>> Sent from my iPad
>>>>>
>>>>> On Apr 26, 2017, at 14:59, Howard Griffin <[email protected]>
>>>>> wrote:
>>>>>
>>>>> I have had my Brewtus III-V (vibration pump) for almost seven years.
>>>>> Its usual behavior upon startup has been to buzz for a few seconds (5-10
>>>>> seconds) and then start to heat up. The buzzing usually terminates with a
>>>>> very brief uptick in volume before stopping. A typographical 
>>>>> representation
>>>>> might look like this: [click on] rrrrrrrrrrrrrrrrRRR [noise stops machine
>>>>> begins to heat up]. Sometimes there would be no buzzing at all upon 
>>>>> turning
>>>>> it on and it would begin to heat up right away. This was its normal
>>>>> behavior until recently.
>>>>>
>>>>> Now, when I turn it on the buzzing frequently goes on for a very long
>>>>> time—up to three or four minutes before resolving in an uptick in volume,
>>>>> like this:
>>>>>
>>>>> [click on] rrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
>>>>> rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
>>>>> rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrRRR [noise stops machine begins
>>>>> to heat up]. Sometimes it still starts up with no noise and begins to heat
>>>>> up right away.
>>>>>
>>>>> Is something about to fail on the machine? What should I check? Any
>>>>> advice would be appreciated.
>>>>>
>>>>> Howard
>>>>>
>>>>>
>>>>>
>>>>>
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