Just the solenoid? Or the valve too?

On Wed, May 17, 2017 at 10:01 AM, herman dickens <[email protected]>
wrote:

> Sounds like you need to replace the solenoid.
>
> Herman
>
> On Wed, May 17, 2017 at 9:59 AM, Howard Griffin <[email protected]>
> wrote:
>
>> I think I have made some progress. I examined the fill sensor and it
>> seemed clean so I left it alone. I then proceeded to test the fill valve
>> solenoid as outlined in Todd's WLL video (beginning at 18:08 here:
>> https://www.youtube.com/watch?v=UIiLeRdVWAU).
>>
>> I disconnected the fill sensor and the pump and switched the power on and
>> off to see if the solenoid clicked the valve open and shut.
>>
>> I could not hear the solenoid clicking.
>>
>> I took the solenoid off the valve and measured the resistance across the
>> solenoid with an ohm meter, getting a reading of 369 (see photo). In his
>> video Todd got a reading of 400, and I don't know if my lower reading of
>> 369 indicates a problem.
>>
>> Before re-coupling the solenoid to the valve I rewired it and tested its
>> magnetism with a screwdriver, and it seemed to have plenty of magnetic
>> strength.
>>
>> I reattached the solenoid to the valve and, lo and behold, the valve
>> started clicking again when power was applied! Even though all I had done
>> was removed and reattached the solenoid to the valve. I put the machine
>> back together and it worked fine for the rest of the day.
>>
>> The next morning the problem was back: the pump would not stop running
>> after powering up the machine. I did manage to finally get the pump to stop
>> running after repeatedly turning the power on and off and raising and
>> lowering the brew lever between power cycles (about 15 times before the
>> pump went silent and the machine began to heat up).
>>
>> What does this suggest? To this noobie it seems like the fill valve may
>> be sticking. If it needs to be cleaned or replaced, how do I do that? I
>> can't find any instructional videos or guides for that. In his video, Todd
>> simply says that if, after verifying that the solenoid is good, you're not
>> getting water through the pump, then you have to take it apart and clean it
>> out or replace it.
>>
>> Thanks for your help.
>>
>>
>>
>> On Mon, May 15, 2017 at 10:49 AM, Ben McCafferty <[email protected]>
>> wrote:
>>
>>> Yes, that's the ground. Usually you can just clean it but no harm in
>>> replacing.
>>> Best,
>>> bmc
>>>
>>> Sent from my iPhone
>>>
>>> On May 15, 2017, at 07:46, Howard Griffin <[email protected]>
>>> wrote:
>>>
>>> Yes that makes sense. Thank you for the thorough and thoughtful
>>> explanation. I am committed to figuring this out and fixing it myself. I
>>> assume that the "ground probe" is this part:<level probe.jpeg>. When I
>>> ordered the new vacuum valve I also ordered this part too, but didn't
>>> install it after the machine started working again. So I guess my next step
>>> is to install the new probe. I will let you know how that goes.
>>>
>>> On Mon, May 15, 2017 at 10:18 AM, Benjamin McCafferty <[email protected]>
>>> wrote:
>>>
>>>> Sorry, one more thing. If all of that fails, and if I’m correct on the
>>>> solenoid being fired by relay, there is a chance the relay is the culprit,
>>>> which means replacing the giemme controller (this did happen on mine
>>>> also—both things failed eventually). I’d wait for someone else to chime in
>>>> with more knowledge than me (Todd, Ira, etc.) before purchasing the giemme.
>>>> But, for reference, I think the giemme was about $75, the solenoid maybe
>>>> $100. So still very worthwhile repairs if the rest of the machine is doing
>>>> well.
>>>> best,
>>>> bmc
>>>>
>>>> On May 15, 2017, at 07:12, Benjamin McCafferty <[email protected]>
>>>> wrote:
>>>>
>>>> Hey Howard,
>>>> I think you’re mixing up a couple of causes/symptoms. Here’s what
>>>> happens (normally) when the machine comes on.
>>>>
>>>> --It senses whether the steam boiler is full via the ground probe that
>>>> sticks into the top of the boiler (and can be adjusted up or down, by the
>>>> way).
>>>> --If not, it opens the solenoid (via relay in the giemme controller, I
>>>> believe) and starts the pump, until the water in steam boiler reaches the
>>>> ground probe.
>>>> --It then stops the pump and the solenoid closes.
>>>> --The pump is now available to push pressure on demand through the brew
>>>> boiler, which only happens when the lever is lifted to its top position.
>>>> --The steam boiler heats first, and when it’s close to pressure, the
>>>> vacuum breaker you cleaned closes and makes a seal to let pressure build.
>>>> --The brew boiler heats second, to a preset temperature.
>>>>
>>>> Now then, if you think about it, the vacuum breaker has nothing to do
>>>> with startup (it is not engaged until well after the problem you’re
>>>> having). So here’s what you check:
>>>> —Is the ground probe in the steam boiler connected and clean?
>>>> —If so, you would look to either a stuck solenoid or a failing/failed
>>>> pump.
>>>> —Since you are developing 10bar of pressure, and the pump won’t quit,
>>>> to me that says two things:
>>>> —First, your pump is working, i.e. developing pressure in the brew
>>>> boiler
>>>> —Second, the pump is trying to fill the steam boiler, and can’t
>>>> —Because of these two things, I’d bet dollars to doughnuts that the
>>>> solenoid is stuck, and so no water is reaching the
>>>> steam boiler, and so the solenoid never closes and shuts off the pump.
>>>>
>>>> Make sense?
>>>>
>>>> So, check the easy thing first (ground probe and wire, both ends), and
>>>> then move on to ordering a new solenoid and replacing it.
>>>>
>>>> Others may have additional thoughts, but I’ve been down this road and
>>>> it wasn’t this clear cut. The 10bar in the brew boiler is a dead giveaway,
>>>> in my opinion.
>>>>
>>>> Best of luck and keep us posted!
>>>> Ben/bmc
>>>>
>>>> On May 15, 2017, at 06:48, [email protected] wrote:
>>>>
>>>> I thought I had this problem solved after I took apart and cleaned the
>>>> vacuum relief valve. It worked fine for the past two week but now the issue
>>>> has recurred. When I turned the machine on yesterday morning the pump began
>>>> to run and the pressure went up to 10 bar. The pump would not stop running
>>>> and the pressure remained at 10 bar. I turned it off and tried starting it
>>>> again several times thoughout the day but the behavior was always the same:
>>>> constantly buzzing pump and pressure at 10 bar. Eventually a high pitched
>>>> squeal developed along with the pump noise and I haven't turned it on again
>>>> for fear of burning out the pump or causing other damage.
>>>>
>>>> Any ideas? I have a brand new vacuum relief valve that I will install
>>>> tonight. If that doesn't help I'm stuck.
>>>>
>>>> Thanks,
>>>>
>>>> Howard
>>>>
>>>> Sent from my iPad
>>>>
>>>> On Apr 26, 2017, at 14:59, Howard Griffin <[email protected]>
>>>> wrote:
>>>>
>>>> I have had my Brewtus III-V (vibration pump) for almost seven years.
>>>> Its usual behavior upon startup has been to buzz for a few seconds (5-10
>>>> seconds) and then start to heat up. The buzzing usually terminates with a
>>>> very brief uptick in volume before stopping. A typographical representation
>>>> might look like this: [click on] rrrrrrrrrrrrrrrrRRR [noise stops machine
>>>> begins to heat up]. Sometimes there would be no buzzing at all upon turning
>>>> it on and it would begin to heat up right away. This was its normal
>>>> behavior until recently.
>>>>
>>>> Now, when I turn it on the buzzing frequently goes on for a very long
>>>> time—up to three or four minutes before resolving in an uptick in volume,
>>>> like this:
>>>>
>>>> [click on] rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr
>>>> rrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrRRR
>>>> [noise stops machine begins to heat up]. Sometimes it still starts up with
>>>> no noise and begins to heat up right away.
>>>>
>>>> Is something about to fail on the machine? What should I check? Any
>>>> advice would be appreciated.
>>>>
>>>> Howard
>>>>
>>>>
>>>>
>>>>
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