Sounds to me like you still may have the problem with the wire coming from
the ignition switch.  Here's why I say this.  The ballast resistor you
mention is actually a resistance wire coming from the ignition switch - the
one you referred to.  This wire drops the 12 volts down 9 or so at the
points to prolong their life.  This resistance is actually serving a
'current limiting' function which is what actually reduces the wear.
Chrysler products actually used a separate 'ballast' resistor usually
mounted on the firewall.
 
The wire from the starter solenoid to the distributor is there to provide a
full 12V to the coil through the points for quicker, more efficient
starting.  That 12V disappears once the solenoid disengages.   If that
starter wire is getting THAT hot, it may be the only decent path supplying
the coil - hence it's pulling a BUNCH of current.  Once you convert to HEI
(which you should do), you shouldn't use the resistance wire as HEI works
best with the full 12 volts, and the wire from the starter can be
eliminated.
 
Anyway, I'd check the ignition wire again.  Make sure that all connections
are good and that it isn't shorting to ground.
 
Good luck,
 
Darrell Spencer
Cave Creek, Arizona
'70 BB Malibu
'66 SB El Camino
'75 BB GMC (8 mpg)

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]]
Sent: Wednesday, July 24, 2002 2:51 PM
To: [EMAIL PROTECTED]
Subject: [Chevelle-List] Seeking Technical Help ?


Hello Everyone.....

Iam seeking some help with a strating and electrical problem. Yesterday I
fired up my 66 Chevelle and everything ran fine , had no problems with
anything. This morning I went down to the garage to start it again nothing
happen. Put on the charger for a while and still nothing. Went to check the
connections on the coil and the wire running from the coil to the starter
was hot enough to melt in my fingers and the coil was as hot . Can't figure
this out how yesterday started fine and today nothing. I have a 350 cu in
and the starter and solenoid are in one ( meaning attached ) . I had a
problem once with the wire running from the postive terminal to the ignition
swicth and replaced that but this now something new. The car is still in the
works and not on the road yet.......someone said something to me about a
ballast resistor ?? Is this something that came with the 66 Chevelle , when
I got the car is was mess but did see such an animal.....This list has been
very informative and ! you guys have offered lots of advice that has helped
me with various problems. I usually don't ask for much advice, but I need
some help this time.....thanks again

John
66 Chevelle Malibu
Phila. Pa 


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