About that link:
If someone handed me $600 and said "make this" I would most likely be
delivering it in a shiny new $500 work truck :)

On use of the saw:
Count me as once a month

Agreed if it was built well (machined mounts, steel or at least allthread
construction, 0 wood used to build it, a laser pointer on the front of one
of our circ saws), it would have a high wows per $ factor

It sounds like fun to design, so I'm gunna over the next week.
On Apr 2, 2014 3:27 PM, "Justin Herman" <[email protected]> wrote:

> I think a panel saw is one of those things that MAY not get used every
> week BUT when it is used it will make things VERY easy. IMO I would go for
> a used tool or kit with drop in saw option, rather than a home built unit.
>
> A panel saw is not something that is easy to have at home and therefor a
> perfect example of tools that fit in at a community garage. Someone
> entering the space could see it and say "WOW".
>
> In addition a panel saw can be safer than a table saw for large pieces as
> it holds the material and allows the operator to focus on staying clear of
> the cutting area.
>
> (BTW I see a $600 60in panel saw on cleveland craigslist
> https://cleveland.craigslist.org/tls/4381313854.html)
>
>
> On Wed, Apr 2, 2014 at 2:55 PM, Chris Egeland <[email protected]>wrote:
>
>>
>> On 4/2/2014 2:38 PM, a l wrote:
>>
>> I have no idea how often it would get used.
>>
>>  Thank you for answering my question.  I'm just trying to figure out
>> whether this is something we should be actively pursuing.  If its going to
>> take up 32 square feet of shop floor space, cost us $1K and never get used
>> (all are hypothetical figures), then I don't see much of a reason to pursue
>> discussion much further.  But if it's going to cost that much, and be that
>> large, but get used six times a day and bring in newbies off the street,
>> then hell yeah, let's find us the nicest damn panel saw we can afford.
>>
>> If anyone else wants to provide input on how often they think something
>> like this would get used, I'm all ears.
>>
>> Chris
>>
>>   I'm barely at the space as it
>> is. People brought up a problem and solution that was initially thought to
>> be prohibitively expensive which got me thinking "we're hackers, someone
>> else has had to have DIY'd one of these before. I wonder how much it
>> saves?".  To me  this is one of those things that makes life easier and may
>> enable people to make projects at SynHak they might not otherwise have
>> made.
>> How often do we use the tools we already have?
>>
>> In addition to discussing purchasing options this thread is also a place
>> for people to discuss whether they think it'd be better to buy a panel saw
>> or expand the machine shop thereby shrinking/displacing the meeting area.
>>
>>
>> On Wed, Apr 2, 2014 at 2:22 PM, Torrie Fischer <[email protected]> 
>> <[email protected]>wrote:
>>
>>
>>   On Wednesday, April 02, 2014 14:20:05 Chris Egeland wrote:
>>
>>  I recognize that it's not a proposal, I'm just discussing a concern I
>> have before we're a month and a half into discussion about the topic.
>>
>> I understand the problem that this is attempting to address.  I
>> understand pretty much everything that's been brought up in discussion
>> about this.
>>
>> I just want to know how often you, Andrew, personally think it'll get
>>
>>  used.
>>
>> I'm not Andrew, but I'd use it maybe once or twice every few months.
>>
>> I don't build workbenches every day, though I think I assembled quite a
>> few of
>> the ones we have now.
>>
>> There's a few more workbenches that I'd like to chop up too, but I'm very
>> comfortable with and capable of using a regular circular saw instead of
>> some
>> big-ass piece of equipment. Not having one isn't a problem for me, and
>> having
>> one would only be a minor benefit to me.
>>
>>
>>  Chris
>>
>> On 4/2/2014 1:58 PM, a l wrote:
>>
>>  This isn't a proposal yet. Just further discussion on an Item that
>>
>>  came up
>>
>>  at the meeting.
>> The problem we're trying to solve is large format wood handling. When
>>
>>  we
>>
>>  enclose the machine shop/tool room we either have to expand its
>>
>>  footprint,
>>
>>  get something like a panel saw, or arrange the table saw so wood can be
>> outfed through a window/door.
>> This is justified by concerns for people who want to build their own,
>>
>>  or
>>
>>  expand SynHak's work bench population. The other concern was that once
>>
>>  the
>>
>>  shop is enclosed there won't be enough room to flip a 4x8' sheet of
>> anything.
>> I agree $1000 dollars is a lot to spend on something that won't get a
>>
>>  lot
>>
>>  of use. Many of the kits come with everything but the saw so we could
>> conceivably dedicate one of our many circular saws to this purpose and
>> save
>> some money. Perhaps a stop-gap solution is, we build the frame for a
>>
>>  pane
>>
>>  saw but use guide boards rather than the expensive rails and
>>
>>  counterweight
>>
>>  arrangements. This requires more finesse on the operators part but if
>>
>>  it's
>>
>>  an infrequently used too $40 in lumber might be all we are willing to
>> spend
>> on it.
>> As far as the foot print concern, many kits and commercial products
>>
>>  have
>>
>>  shortened or collapsible arms so it only takes up the full 8' when
>>
>>  there's
>>
>>  a board in it. All examples I've suggested are vertical with beds
>>
>>  tilted
>>
>>  at
>> high angles so they could be stored against a wall or otherwise placed
>>
>>  out
>>
>>  of the way.
>>
>> regards,
>> Andrew L
>>
>> On Wed, Apr 2, 2014 at 1:40 PM, Chris Egeland
>>
>>  <[email protected]> <[email protected]>wrote:
>>
>>     How often do you foresee such a saw being used?  We have three or
>>
>>   four
>>
>>   bandsaws, two tablesaws, countless circular saws, a scroll saw,
>>
>>   probably
>>
>>   a
>> reciprocating saw or two, and countless other machines that can be
>>
>>   used
>>
>>   to
>> cut wood.  I rarely ever observe any of them being used.  Granted, I'm
>> not
>> spending 30 hours a week at the space anymore, either.
>>
>> I ask because if you're talking about something that's going to take
>>
>>   up a
>>
>>   significant portion of floor space and cost us $1000 or so, I would
>>
>>   like
>>
>>   to
>> know the answers to these questions before providing input on such a
>> proposal.
>>
>> Chris
>>
>>
>> On 4/2/2014 1:22 PM, a l wrote:
>>
>> The price difference for the heavy duty panel saws mostly looks to be
>> quick: change fittings for the saw mount, crosscut capacity, extended
>> length, and various cutting guides like lasers and mid-bed clamps.
>>
>>   There
>>
>>   are a few kits and add-ons that allow for miter cuts but most panel
>>
>>   saws
>>
>>   seem to be limited to cross- and rip-cuts.
>>
>> If we want to do complicated cuts perhaps something like a shop-bot is
>> something we should be considering. Some of the kits do offer router
>> mounts
>> but I don't know if their rails are designed for 2-axis motion.
>>
>> -Andrew L
>>
>> On Wed, Apr 2, 2014 at 7:37 AM, Torrie Fischer <
>>
>>   [email protected]><[email protected]> 
>> <[email protected]>wrote:
>>
>>     On Wednesday, April 02, 2014 02:21:17 a l wrote:
>>
>>   Well the lumber yard quality ones do start at 3-5k. But they have
>>
>>   long
>>
>>   beds/arms and can do off angles. The cheap kits are limited to 90*
>>
>>   cuts
>>
>>     for
>>
>>   the most part and don't have as good of bearings or dust collection
>>
>>   options.
>>
>> If I understand correctly, to get non-square cuts, the saw itself
>>
>>   usually
>>
>>   rotates?
>>
>> I wonder if we could rotate the wood instead by having a ramp of sorts
>> that
>> can be clamped down at various angles.
>>
>>   I think there's a balance to be struck, some of the wood working
>>
>>   forums
>>
>>   suggest buying a kit for the bearings and rails since a bunch of the
>>
>>   plans
>>
>>   for sale rely on u bolts and emt conduit which may not hold
>>
>>   tolerances
>>
>>     if
>>
>> someone is ripping the length of a sheet of plywood.
>>
>> Regards,
>> Andrew L
>>
>> On Apr 2, 2014 12:19 AM, "Torrie Fischer" <[email protected]> 
>> <[email protected]><[email protected]> 
>> <[email protected]>>>
>>   wrote:
>>
>>   On Tuesday, April 01, 2014 21:25:42 a l wrote:
>>
>>   Before I had to leave the meeting early there was discussion about
>>
>>    how
>>
>>    to
>>
>> retrofit the machine shop to limit dust &c. In that discussion the
>>
>>    topic
>>
>>   of
>>
>>
>>   plywood/large format wood handling came up and a panel saw like what
>>
>>   lumber
>>
>>
>>   yards have was suggested. New/Used ones apparently cost thousands of
>>
>> dollars so I sought out a DIY solution.
>> I've found a few kits that come in varying degrees of fully assembled
>>
>>   with
>>
>>
>>   prices between ~$300-$1000. There are also a few designs for sale
>>
>>    from
>>
>>    backissues of woodworking magazines($10/issue). Given enough time
>>
>> staring
>> at the ones at the home improvement store and pictures online we
>>
>>    could
>>
>>    probably make our own without buying plans. Or should we save our
>>
>>    time
>>
>>   and
>>
>>
>>   just buy a kit?
>>
>> At any rate I think it's a viable solution.
>>
>>   I did think it was a bit odd to hear that one would cost $5k.
>>
>> Shouldn't be too hard to build one using some rails a saw mount and
>>
>>   frame.
>>
>>   We're all about building stuff like that anyways, so its odd that
>>
>>   we'd
>>
>>   think
>> to buy one.
>>
>>   http://panelsawsrus.com/
>>
>>   http://www.ebay.com/itm/DIY-Sliding-Panel-Saw-Hardware-Kit-/2811910797
>>
>>      78
>>
>>
>>
>>   http://www.widgetworksunlimited.com/Panel_Saw_DIY_Frame_Kit_p/ww-pane
>>
>>       l_saw
>>
>>   -d>
>>
>>   iy.htm
>>
>>
>>
>>   http://www.woodcraft.com/Product/2082569/33113/Safety-Speed-Cut-Panel
>>
>>       -Pro->
>>
>>   2
>>
>>    -Saw-Model-PRO2K.aspx http://plansnow.com/dn3099.html
>>
>>   http://www.finewoodworking.com/workshop/tip/build-your-own-panel-saw.
>>
>>       aspx
>>
>>    http://www.rockler.com/woodworking/Panel-Saw-Kit
>>
>> If someone is vehemently against spending the cash and spare circular
>> saw
>> on one we could also situate the table saw near the garage door-side
>>
>>    of
>>
>>   the
>>
>>
>>   shop and just open the planned( they are planned aren't they?)
>>
>>   double
>>
>>   doors  and put an outfeed table in the hallway when we need to make
>>
>>    big
>>
>>    cuts.
>>
>> happy hacking!
>> Andrew L
>>
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