My Tapmatic tapping heads seem to hold taps just fine. If I recall
correctly (I'll look in the shop later), they have two mechanisms:
1 -- A vise like mechanism that closes on the flat sides of the square --
that provides the driving power
2 -- A rubber flex collet -- that provides the alignment

Since it is designed to be used in a drill press, the Tapmatic also has a
mechanism with "slop" so that the tap can self align with the hole.

Ken

On Tue, Mar 29, 2016 at 4:40 AM, Gene Heskett <ghesk...@wdtv.com> wrote:

> On Tuesday 29 March 2016 03:25:55 Neil Whelchel wrote:
>
> > Hello everyone,
> > Thank you very much for your comments and suggestions. To me the tap
> > is not the issue, a broken tap in a hole IS an issue, so it is all
> > about not breaking the tap if the spindle faults out. As long as the
> > axis stays slaved to the spindle, the tap can be removed by hand.
> > There is not much point of restarting on the same hole, as that one
> > can be completed by hand tap if needed. However, having just said
> > that, I have found that since the axis slave operation starts on the
> > index mark of the spindle encoder, I can actually tap a hole again,
> > and with quite impressive results. I will look at motion.feed-inhibit,
> > it looks promising. The docs say that it allows synchronized motion to
> > complete, but it is unclear if it will work in the case of manually
> > backing a tap out of a hole. I will report my findings. Thank you,
> > -Neil-
> >
> I agree with 90% of that. Restarting the operation here at the
> WOWElectronics shop has generally not been practical because the tap has
> slipped in the chuck, or the whole chuck holding the tap has turned in
> the boring bar type holder I use to hold taps on the carriage of my toy
> lathe.  I lack the ability in a tap holder to grab the square rear end
> of the tap in a tool holder and positively prevent its moving.  If I had
> that problem solved, and I drive the tap to the starting position in my
> G33.1 wrapper, then a rehoming of the lathe should put it close enough
> to restart the hole if the spindle faults because the tap is bigger than
> the spindle can do w/o bogging down.  Editing the wrapper for a smaller
> peck so it doesn't trip off again of course.
>
> Much the same problem exists on the G0704 as there is not a precision way
> to hold the tap there short of welding it into a tool holder, which
> would of coarse anneal the tap into some about as strong as a peep.
>
> I broke a 3mm.5 tap the other day because that POS chuck that came with
> the g0704, with its taper mount, had so much runout it forced the tap
> sideways and snapped it off.  I measured the tapered section, finding
> the taper had a runnout of about 3 thou, but so did the chucks rear
> socket, so by knocking its adapter out, turning it a bit and driving it
> back in, I finally arrived at about 2 thou of runnout on a 6" piece of
> 1/2" A2 drill rod, and it seemed to be repeatable, the R8 it was being
> held in was pretty true.
>
> Pretty good considering my first measurement of that runout was in the 55
> thou range immediately after I broke the tap.  Measured on the remains
> of the tap stickout. I was by myself and the shop air was pretty blue
> for a while.
>
> I have searched the net, but have largely come up empty when looking for
> a tap holder that actually grabs the square on the butt of the tap.  If
> I was a tool maker trying to design such a beast, I would first try to
> convince the tap makes to standardize the square. I have close to 60
> taps sourced from various places, and I don't think I have 2 taps that
> are close enough to the same size that a machined holder could hold
> both.
>
> Tap holding, precisely and repeatably is a problem I would love to solve.
>
> Thanks folks.
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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-- 
Kenneth Lerman
55 Main Street
Newtown, CT 06470
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