John,

  Sharp edges of pre-plate can be a real problem.  And
deburring can cause the pre-plate to rust.  I'm told you
can't run a deburring process on pre-plate - for that reason.
I've also been told that a sharp tool will leave less sharp
edges on the finished piece, and I'm not only skeptical of
that - but even if it is true, concerned also of how long the
tool will remain as sharp as it is then dependent upon.
Some years ago I bought a sharp edge tester, because all
of our bandaged fingers and bloody prototype chassis'
were not enough to convince a particular mechanical
engineer on that first pre-plate project of the problem at
hand.  I do admit that we have in some instances allowed
the use of pre-plate since - because in those instances
it met our criteria - I'm not certain I recall what they
changed to achieve that, but I do keep an eye on it.

  Best regards,
  Stephen


At 11:33 AM 10/2/2002, Crabb, John wrote:

Has anyone encountered problems in the use of
"pre-plated" sheet steel in IT equipment metalwork ?
Typically such material is cheaper to use than
having to plate parts after they have been produced,
but there may be issues with sharp edges produced
when the material is punched out, and with rust on
the edges which are not protected.

Regards,
John Crabb, Development Excellence (Product Safety) ,
NCR  Financial Solutions Group Ltd.,  Discovery Centre,
3 Fulton Road, Dundee, Scotland, DD2 4SW
E-Mail :[email protected]
Tel: +44 (0)1382-592289  (direct ). Fax +44 (0)1382-622243.

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