John Crabb asked 

>> Has anyone encountered problems in the use of 
"pre-plated" sheet steel in IT equipment metalwork ?
Typically such material is cheaper to use than
having to plate parts after they have been produced,
but there may be issues with sharp edges produced
when the material is punched out, and with rust on
the edges which are not protected. <<

Yes indeed. A former employer used pre-plated steel
for desktop computer chassis'. It was less expensive
to build with and just as effective as a ground and
shield as post-plating. It DID rust noticeably on the
cut edges, though not so much as to corrode into the
sheet and compromise structural and electrical integrity.
This was apparently considered acceptable in the
environment (consumer) into which the products were sold.

However, pre-plated edges required deburring to prevent
"saw-blade" type cuts, as some of us found out the hard
way. Whether the required deburring costs more than
pre-plating saves, I can't say.


Cortland

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