Recently happened to me. Those 'agency-recognized' molders are just
wonderful...

In any case, we were lucky - caught the variation prior to shipping to
customer.

Detected incorrect material by application of a known force to a specific
point and measuring deflection. May not necessarily work for you as this
depends on plastic types.

luck,
Brian 


From: [email protected] [mailto:[email protected]]On Behalf Of Tyra, John
Sent: Wednesday, December 19, 2007 9:18 AM
To: [email protected]
Subject: Looking for quick method of telling plastic material apart

Hello everyone, 
One of our vendors changed the plastic material on one of the safety
controlled parts they make for us and unfortunately they cannot tell us
what lots this may have affected. The parts made from the two plastics
look identical to the naked eye....
Any suggestions on a quick and dirty test to determine the difference
between two plastic materials? We were able to determine the plastics were
different by IR Method but I am looking for a fast way to determine the
difference for finished product which is quick and nondestructive if
possible.
We tried determining the difference by the melting point of the plastics
by touching a hidden surface with a soldering iron set to a precise
temperature but the plastics are too close in rating for this to be
effective.
I am also looking at possibly doing an insulation resistance test to see
if it is possible to see a wide enough variation in resistance as a
measure but think this may be too difficult to get enough of a difference
as the plastics are insulating material.
Any suggestions are appreciated. 
Regards, 
John 
John Tyra 
Manager Product Safety 
Bose Corporation 
The Mountain, MS-450 
Framingham, MA 01701-9168 
Phone: 508-766-1502 
Fax:     508-766-1145  
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