In message <64D32EE8B9CBDD44963ACB076A5F6ABB02716FA6@Mailbox-Tech.lecotech.local>, dated Thu, 17 Sep 2015, "Kunde, Brian" <[email protected]> writes:

This lab area has surge protection, so again, we believe the problem is some kind of low voltage transient, voltage dropout, or waveform distortion that we have been unable to detect and simulate.

You are clearly experiencing some very unusual effect. Obviously, it's even more difficult to diagnose by email. However, I suspect an interaction inside the products is responsible, and a few things come to mind:

- I suppose you do have fuse (or equivalent) protection for this DC power supply appropriate for its full-load current, not 10 times as much. I still see 30 W supplies 'protected' by 1 amp fuses.

- Exactly what goes 'BAM'? and is it the same parts in different designs?

- Do the power supplies have active power-factor correction? If so, are those parts particularly damaged?

- Were the high-current line filters in circuit when the two lab failures occurred?

- Are these filters inside the products or external boxes?
--
OOO - Own Opinions Only. With best wishes. See www.jmwa.demon.co.uk
When I turn my back on the sun, it's to look for a rainbow
John Woodgate, J M Woodgate and Associates, Rayleigh, Essex UK

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