My test method for this test has always been that each port that exits the EUT 
gets an individual test.

If in this case the “system” has multiple power cords exiting the cabinet, then 
the number of ports to be tested equals the number of cords. If they are 
combined within the system and only one cord exits the cabinet then only one 
test is required.

This opinion is in part based on my interpretation of the text found in the  
informative Annex B section B.5

There are caveats to this of course.


·         If there are multiple power cords exiting the EUT but some or all of 
these cords power identical devices then only one of the identical devices need 
be tested


·         If any of the devices within the system are sold separately (and they 
have an intrinsic function ) or if the system can exist in various 
configurations  of devices then the devices must pass on their own.


·         If the system is just a collection of devices set up to perform a 
function without a some sort of cabinet or rack to hold them, then that is not 
a true system and the individual devices must pass on their own

Quite apart from this though, experience has taught me that ignoring a known 
weakness found at the design stage will often bite you in the field.


Kind regards
Kevin


From: John Woodgate [mailto:[email protected]]
Sent: Thursday, January 03, 2019 2:14 AM
To: [email protected]
Subject: Re: [PSES] IEC 61000-4-5 Surge Testing Single plug vs. multiple plug 
system


I feel sure that
"When testing line to ground, the lines are tested singly in sequence, if there 
is no other
specification."

is about 3-phase supplies, not multiple mains leads.

Best wishes

John Woodgate OOO-Own Opinions Only

J M Woodgate and Associates 
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Rayleigh, Essex UK
On 2019-01-03 01:15, John Howe wrote:
IEC 61000-4-5 (2005) does cover this and implies in section 8.3 (page 38 in my 
copy):
"In the case of several identical circuits, representative measurements 
(plural) on a selected number
of circuits may be sufficient. "
and further down:
"When testing line to ground, the lines are tested singly in sequence, if there 
is no other
specification."

From testing experience the only out we had for a client to test them all 
together (usually because they did not want to pay for individual testing) was 
if they were designed to be plugged into the same circuit breaker - which kind 
of defeats the purpose of having multiple cords. If you think about it if the 
cords are plugged into different circuits then the surge path to the individual 
cords can be different and you should not model it as equal on all cords - it 
could be out of phase as much as 180 degrees giving twice the surge across 2 
cords. So keeping the other plugs at normal while the one cord is tested seems 
to be good practice.

My opinions only and not necessarily those of the company I work for....



On Wed, Jan 2, 2019 at 3:35 PM John Woodgate 
<[email protected]<mailto:[email protected]>> wrote:

Should you be testing a 'system' as a whole anyway? My take on this is that if 
several pieces of equipment are invoiced together with a single price for the 
lot, that is a system and all must be tested together. But if the pieces are 
invoiced separately (so that other equipment might be substituted for some in 
another instance), that is not a system and the pieces should be tested 
separately.

The authors of 61000-4-5 and 61326-x might well not have addressed the case of 
multiple power cords. The test house 'advice' seems reasonable, but it is not 
official and another test house might offer other advice.

Best wishes

John Woodgate OOO-Own Opinions Only

J M Woodgate and Associates 
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Rayleigh, Essex UK
On 2019-01-02 22:15, Larry K. Stillings wrote:
All,

I received the following email from a customer today via their customer 
addressing our application of surge testing. We are testing laboratory 
equipment per IEC/EN 61326-1 and IEC/EN 61326-2-6 and specifically are having 
failures with respect to surge on a system that has multiple power cords. We 
are testing one power cord at a time. Here are their comments

we have never tested a system comprised of multiple instruments in this way 
before. i.e. applying surge to one unit at a time – we have always, with 
agreement from our customers, applied surge (and in fact all tests) to all of 
the units plugged into e.g. a mains distribution block all at the same time. 
Especially for surge, it seems unlikely that in the real world any real surge 
on the mains supply would not affect all things in a system as it is very 
likely they are all plugged into the same mains circuit in e.g a particular 
room. To further bolster this, we have made comment to customers in the past 
that it could be noted in the manual to ensure this is the case.

 By applying surge to all units at the same time, we maintain all of their 
supply voltages at the same level. I can see how, by applying a surge to a 
single part of the wider system, communications issues could occur as suddenly 
the points of reference (i.e. reference voltages) for different parts of the 
system could be pulled away from each other by the surge.

Testing a system by applying the tests to all at once, rather than a single 
item at a time, isn’t necessarily an “easy way out“ either. For other tests 
e.g. conducted emissions, where noise transmitted from the unit under test back 
onto the mains supply is measured, passing is made more difficult by measuring 
all units at once. Where in this case one at a time would be much more 
favourable. Our test house has always advised that we can choose, either all 
tests one at a time, or all tests applied to all through a mains block, but we 
cannot mix and match between different sections for the conducted EMC tests.

I know this brings up all sorts of questions, however I would like to focus on 
the surge testing at the moment. I am pretty sure at least one of the standards 
says conducted emissions shall be tested on each port individually, but we 
don’t need to go there right now ;-)

Thoughts when you get responses like this?
Larry K. Stillings
Compliance Worldwide, Inc.
Test Locally, Sell Globally and Launch Your Products Around the World!
FCC - Wireless - Telecom - CE Marking - International Approvals - Product Safety
357 Main Street
Sandown, NH 03873
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