I have done exactly that in the past (well, not the beer part) when working
a mil or aerospace program, because I know that the filter manufacturer can
price the lot to where they can get back their NRE on development.

But here the customer is expecting to pay maybe $5 US max for a filter, and
this product being a marine battery charger, is not going to be high volume,
so I don¹t feel comfortable asking for a custom design.

I understand that they may have some design they worked on that isn¹t in the
catalog, and that may be worth pursuing.

Ken Javor
Phone: (256) 650-5261




From: John Woodgate <[email protected]>
Reply-To: John Woodgate <[email protected]>
Date: Sun, 9 Jun 2019 19:37:14 +0100
To: <[email protected]>
Subject: Re: [PSES] Does anyone make this filter?

   

You could try contacting the filter manufacturers directly, if you haven't
done that already. Maybe one of the smaller, 'try harder' outfits would be
more willing to help. Many manufacturers have products that they made in the
past but don't advertise. I won out on a costly transformer that way;
admittedly it was 'negotiated' over beer, but resulted in a $100 part for
free.
 
 
Best wishes
John Woodgate OOO-Own Opinions Only
J M Woodgate and Associates www.woodjohn.uk <http://www.woodjohn.uk>
Rayleigh, Essex UK
 
On 2019-06-09 18:31, Ken Javor wrote:
 
 
>   Re: [PSES] Does anyone make this filter? To all who responded,
>  
>  I was really hoping for a bulkhead mount type pi or T-type filter but using a
> cm choke, and feedthrough caps, or similar, to get really high performance at
> high frequencies, coupled with minimal size.
>  
>  Never found anything like that, and as I said, this is a commercial
> application and not terribly large production, so a custom filter is not
> realistic.
>  
>  Thanks to all who responded.
>  
>  Ken Javor
>  Phone: (256) 650-5261
>  
>  
>  
>  On Wed, Jun 5, 2019 at 11:21 PM Ken Javor <[email protected]>
> <mailto:[email protected]>  wrote:
>   
>> Working a little outside my experience area.
>>  
>>  Trying to help someone meet FCC Class A RE limit.  Device is an off-line
>> battery charger, failing RE 30 ­ 200 MHz.  Conducted emissions on output
>> leads (24 / 36 Vdc @ up to 25 A) are too high to meet RE limit. Trying to
>> snub sources is not my thing and they are not interested in that at his
>> point.  I am trying to contain the noise. Plan is to provide a metal bulkhead
>> with a bulkhead-mount common mode only filter rated for 50 Vdc and over 25 A,
>> but filtering only at and above 30 MHz.
>>  
>>  Trouble is, I can¹t find such a filter off-the-shelf with commercial rating
>> and commercial price.
>>  
>>  Can anyone suggest a vendor of such?
>>  
>>  Thank you,
>>  
>>  Ken Javor
>>  Phone: (256) 650-5261
>>  
>>  -
>> ----------------------------------------------------------------
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