Thanks.
You are spot on about letting the stepper float. I had been turning that one around in my head to see if that would be an option.

Kirk Wallace wrote:

Here are two other machining sites I know of:

http://www.practicalmachinist.com/

http://www.cnczone.com/

I have 12mm precision round shafting. I need to turn down one end of it to .25 inches diameter. I have a four jaw chuck, and center to within .001", but when I hard couple a stepper motor to this part, it binds due to the .25" boss not being exactly on center.

The first thing that comes to mind is... can you start with a larger
shaft and create all of your critical features in the first setup?

I do have a spider coupling, but would rather go direct due to the added size of the coupling.

What about flex mounting the stepper motor with a rigid top link going
lets say right and a bottom link going left? I would think that the
motor bearings would need to be fairly stout and you may need to mount
to the center of the motor, but its a thought.
             *
          -------
===III===| Stepr |
          -------
             *
Side View ^

Back View \/
       *=====* Link
     ----
    |    |
     ----
*=====*   Link

or maybe three equally spaced links and no flex mount.

Is there some "trick" someone could enlighten me with?

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