On Sat, 15 Mar 2008, [EMAIL PROTECTED] wrote:

> The second thought is EMC2 related.  The linear scales, while very
> accurate in themselves have not proven to be very good for use with EMC2
> control.  The problem has to do with backlash in the drive components. 
> Our backlash compensation counts encoder pulses to find the other edge of
> the lash whenever the direction reverses.  Since the linear scale is
> connected on the work piece side of the lash EMC will not see pulses
> until the lash has been taken up.  Even small amounts of lash will cause
> a well controlled servo system to hunt and overshoot.  We've talked about
> using a motor driven encoder connected to one PID loop in our software to
> handle this lash problem and another PID connected to the linear scale to
> handle final positioning.  I don't know that any real tests of such a
> system have been reported.

Done and done. See 
http://jmkasunich.com/cgi-bin/blosxom/shoptask/wichita-trip-02-20-08.html

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