Kirk Wallace wrote:
> Whatever it is, it looks like I have it too. I ran the long version four
> times with #4=0.050 without any problems. Then before shutting down for
> the night, I ran one part at #4=0.083333. At the start of the thread the
> Z would aggressively move then almost come to a stop in the middle of
> the pass, then surge again and nearly stop at the end of the pass. I let
> the thread loop go for a five or six more passes. Each pass followed the
> previous with a slight variation. I know I should do some HALscope
> captures, but I haven't used HALscope for a while so I need to plan out
> what I need to do. I am running 6.06 with all of the automatic updates
> as of today. I can get into more detail later. My lathe configuration is
> here:
> http://www.wallacecompany.com/cnc_lathe/HNC/ 
>
>   
OK, any data is better than no data, even if it means trouble!

So, we need to know EMC version, controller board version (on the EPROM 
at U4) and also what speed the spindle was running at.
Can you run it at slightly finer pitch?  I am strongly suspecting, 
despite what Richard Harris wrote, that this has to be a problem 
somewhere in EMC, as the ppmc driver and the controller board have no 
way to know what thread is ABOUT to be cut.

Any halscope traces that show the behavior of the pins 
ppmc.0.encoder.0x.index-enable (the X represents whichever encoder 
channel has the spindle on it) or motion.spindle-index-enable and 
ppmc.0.encoder.0x.position or motion.spindle-revs should be quite useful.

First, we have to determine if somehow the UPC board is saying it saw 
the index pulse, but not resetting the spindle position count.
One possibility is some condition is clearing the index-enable signal 
from software instead of letting the encoder counter find the index.
I wish I could see this problem here, then I could dig in until I find 
the source.


Jon

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