Kirk Wallace wrote:
>
>
> I think in my case at least, I'm asking for impossible accelerations.
> When I looked at this before:
>
> http://www.wallacecompany.com/cnc_lathe/HNC/emc2/spindle_sync_surge-1b.png 
>
> I decided to allow enough lead-in to have the Z settle before cutting.
>
>   
Well, the spindle sync doesn't really know how much lead-in you have.  
Richard Harris was having a problem where the Z axis just blasted at 
full rapid speed from beginning to end of the thread length, as I 
understand it.  In any case, the Z axis needs some distance to 
accelerate, and there is no way to get around that.  So, I gather that 
in your case, the Z feed stabilizes after some distance and you get the 
correct thread pitch.  Is that correct?  If I properly understand Mr. 
Harris' problem, his Z feed does NOT stabilize, but just runs ahead at 
full speed to the finish Z position.  That would indicate the spindle 
encoder count is at some large value, and did not reset to zero when the 
index pulse ocurred.  I'm still trying to understand the problem, and 
why I'm not seeing it here.  One other thing....  We found this change 
to be MOST helpful for rigid tapping, but I believe it ALSO is very 
helpful in any threading operation.  That was to increase the trajectory 
planner's dispatch rate (TRAJ_PERIOD) to equal the servo rate.
That is in the univpwm_load.hal file, the line I have reads :

loadrt [EMCMOT]EMCMOT base_period_nsec=[EMCMOT]BASE_PERIOD 
servo_period_nsec=[EMCMOT]SERVO_PERIOD traj_period_nsec=[EMCMOT]SERVO_PERIOD 
key=[EMCMOT]SHMEM_KEY

You might try that with the same conditions of your picture posted above and 
see if it helps.

Jon





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