Kirk Wallace wrote:
> If it makes any difference, I was cutting air, but I can imagine that
> there are other hardware load sources.
Ok, well, that excuses the spindle.  It seems that the peak error was 
.0005", so I wouldn't get too concerned about it.
You could look to see if the INPUT to the Z drive had all those rapid 
fluctuations, or if it was only in the PID error value.
If the input was basically a straight line, then it is just the noise of 
the PID following at that particular velocity.
If it IS in the commanded velocity to the Z axis, then it means at that 
particular spindle RPM, the encoder is suffering from the quantizing 
effect of the encoder.  We are working on something to make a better 
velocity estimate from encoders, might have it working by the Fest, but 
I'm not sure that will be of any benefit to a spindle-sync'ed movement.
>  I should do more testing on
> cutting real threads, but my guess is that what I have is good enough,
> and with some effort could get better. I certainly can use much less
> lead in, with higher RPM.
>   
It looked pretty good to me.  I really have to try this out sometime 
soon.  I think I already have the code on my backup CNC computer.

Jon

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