On Thu, Dec 10, 2009 at 06:34:01PM +0000, Andy Pugh wrote:
> Neater still would be an air bearing arrangement.
> Tighten the table down hard with belville washers.

That sounds inspired!
OK, "hard" implies the washers wouldn't be series stacked, but parallel,
I guess [1]. (I'm imagining one or more of them under a locknut on the
tables's axle.)

> When you want to rotate it, apply compressed air to the holes drilled
> in the mating face that I forgot to mention earlier so it rotates on a
> minimal thickness air-bearing. To clamp, turn off the air.

Lacking fancy grinding facilities, I'd be tempted to try lapping the
surfaces, to allow it to move with a "minimal thickness air-bearing",
and lock with minimal jiggle.

The simulation running in my mind locks tighter with a coned air bearing
around the table perimeter, but if the cone is too acute, excessive air
pressure is needed to free it. I wonder if 45° is anywhere near optimum?

Now we just need one of those recirculating ball wormwheel contraptions
to drive it with minimal backlash.

> In case you doubt that this will work, it was how we clamped the tool
> height adjusters on the testing machines I used to design. They were
> for knocking balls off of ICs, and pulling out the tiny gold wires
> from carrier to die. You were working under moderate magnification and
> still could barely see the tool move as the air went on and off, the
> clamping force was enough to scrape entire dies off of substrates, but
> the sliding force when released was enough to not even mark the
> substrate. (the process was release, land, clamp, back off a few
> microns)

Err, I'm not sure that I understand "land, clamp". I'd inferred that the
great attraction of this approach is that landing is clamping?

Erik

[1] http://en.wikipedia.org/wiki/Belleville_washer

-- 
"If you understand what you're doing, you're not learning anything."
                                                                   - A. L.


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