Thank you for the replies, sorry for the lack of details (see below).

On Wed, 2010-09-15 at 11:32 -0500, Chris Radek wrote:
... snip
> the sharp pointer from a wiggler set, bringing it very close to your
> scribed line, and centering it over the line with a loupe.  You can
> get easily within .001 inch.

I was hoping for .0005" at about a 3" radius range.

> I doubt using a webcam will give you better results but it sure is
> more complicated.

The webcam might help automate the process, otherwise I would need to
setup each tooth manually.

--

Background:

I want to make an telescope aiming gear drive, similar to this:
http://www.astronomiainumbria.org/advanced_internet_files/meccanica/easyweb.easynet.co.uk/_chrish/worms.htm
 
(Short URL) http://alturl.com/mmnu8 

http://www.astronomiainumbria.org/advanced_internet_files/meccanica/easyweb.easynet.co.uk/_chrish/eqnotes.htm#wga
 
(Short URL) http://alturl.com/wwsiy 

Even though this procedure seems to produce an acceptable product, to
me, it seems crude. The cutting points have no relief so the flank
sections between the cutting points bind, if there was relief, the
cutter would not sync with the gashes, the gashes need a rotary table,
etcetera. 

I'm still trying to formulate a procedure, but basically I am thinking
of mounting the gear blank to a rotary axis with angular contact
bearings. Then mark the blank and a back plate with matching rough
scribe lines for each tooth location. By comparing all of the blank
scribe lines with all of the base scribe lines, I can average the errors
out to a high degree. Now that I am thing about it, I guess I'll need to
ID each mark and have a table that records the relationship of each
blank and base mark. The idea is to use a repeated procedure with many
data points to come up with a part that is much more accurate that the
machine or person making the part.

Once I get the axis clamped to an accurate location, I can use linear X,
Y and Z to cut a 3D tooth shape from (Synergy CAM) with a miniature ball
end mill. It would be a big plus if I could get EMC2 to automate any of
this.
-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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