Maybe you could use what andy did with his gear hobbing?

I don't know exactly how he did it - (maybe using the gearing hal comp?) 
I could see using a vcp that you would enter the tpi and it woud slave 
the spindle to z with that ratio.  Then as you jogged the z axis - the 
spindle would follow.

http://www.youtube.com/watch?v=ZhICrb0Tbn4

sam

On 9/30/2010 8:41 AM, Stuart Stevenson wrote:
> Gentlemen,
>    I am working on a project on the Enshu. I am not sure how valuable it will
> be but I sure want to try it. I want to tap threads using the MPG.
>    The spindle drive is a full servo. The spindle motor has a resolver for
> feedback to the spindle drive. The EMC2 DAC signal to the spindle drive is
> +-10V. I have found a quadrature signal out of the spindle drive. This
> spindle drive uses the resolver feedback to generate this quadrature signal
> (A and B). The spindle has a prox and amplifier that feeds a signal into a
> daughterboard on the spindle drive for spindle orientation during tool
> change. The daughter board has a pin that outputs a pulse once per
> revolution corresponding to the radial position of the spindle. I intend to
> use the A and B as encoder feedback into EMC and the orientation pulse as an
> index pulse into EMC. This will allow full servo control of the spindle as a
> C axis.
>    I would like ideas on the best way to implement this. I would like to have
> the spindle set up as a C axis but without a C axis display on the screen
> (unless I am using the C axis as an actual C axis but that is another
> project). I don't think I NEED any display for the spindle for this project.
> I think I would like to be able to command a G code to engage the spindle
> and an F code for feedrate to move the C and Z in a coordinated fashion.
> Maybe I am thinking backwards. Maybe driving the Z axis with the MPG and the
> C (spindle) coordinated with the Z is the best way.
>    Since I am thinking 'manual' then maybe a button is better than a G code.
> If I had a button how would I tell the machine the pitch of the thread?
> Maybe a screen display like the FO/SO/MV displays. This would adjust in
> proper increments per the chosen units and allow the MPG to set the pitch
> prior to engaging the coordination button.
> thoughts - comments - ideas
> thanks
> Stuart
>

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