On 30 September 2010 16:15, sam sokolik <sa...@empirescreen.com> wrote:
>
>  Maybe you could use what andy did with his gear hobbing?

It does sound like a very similar approach.

If you consider my spindle encoder to be your MPG, and your spindle to
be my workholder axis, then it is actually as simple as hooking up the
encoder counter position output to the input of the spindle position
PID control.

I would then have a PyVCP panel with a textbox for thread pitch, and a
button that calls a subroutine (via MDI_COMMAND) which reads the pitch
and performs a G33 move at the specified pitch.

Of course, this might not work. My fear is that the G33 would either
never "complete" if you wound out before the programmed Z destination,
or would stop at the programmed Z and not back out again.

In that case you would need to interpose an add and a scale  function
in the HAL between the Z pos-cmd and the Z-axis motor controller. This
would add on a proportion of the C axis position (governed by the
thread pitch pyvcp box) to the Z command position.

A _serious_ "Gotcha" here is that if there is any significant value in
the C axis position encoder value (and there generally will be) any
time you change the thread pitch the Z will shoot to a new position.
This is likely to be very bad....

The way round this is to use a sample-and-hold that stores the current
C-axis position any time the thread-pitch box value changes. This
value is subtracted from the C-position before it is added in to the Z
position arithmetic.

I had to do exactly this with my hobbing HAL. I used a diff with an
abs and an edge detector to trigger the sample and hold.
The sample-and-hold is actually a mux2, as the sample-and-hold module
is the wrong datatype. The "True" input was wired to the encoder
output, and the "false" input was wired to the output, which converts
the mux2 to a sample-and hold.

Simples!

-- 
atp

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