> My understanding is that these are _very_ inefficient as motors, let
> alone as alternators. Common stator laminations are fairly thick, the
> rotors don't have any laminations, so there are significant eddy
> losses.
> There is a reason these come fitted with a fan, which is another loss
> itself. I have thought a new permanent magnet or laminated rotor might
> be worth a try. But one would need to measure temperature and
> efficiency
> with realistic loads to see if they would be practical.

They are quite inefficient as alternators, probably also as motors.

Also they are not strictly brushless. There are two brushes to get current
to the rotor. 

The reason the rotor is not laminated is the magnetic flux there is quite
constant and certainly is not reversing. The rotor is magnetised with a
fairly high current like 3A at 12V. Changing this current is the way output
voltage from the alternator is controlled. This rotor current is a pure
loss. IMHO it is today better for our purposes to magnetise the rotor with
supermagnets.



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