On Sat, Jan 29, 2011 at 6:38 PM, Jon Elson <[email protected]> wrote:

> Igor Chudov wrote:
> > I am working on getting 4th axis to work. While it does move as
> commanded,
> > it does so in a visibly jerky way.
> >
> > At first I thought that it was mechanical issue inside the rotary table,
> > such as rust, poor gear meshing, eccentricity etc.
> >
> > I took off the motor and even the lovejoy coupling. The motor, with the
> > attached resolver etc, is now completely alone, lying on a foam pad on
> the
> > floor.
> >
> > The way this system works is that the motor has a little tiny toothed
> belt
> > going to the resolver, wires from resolver go into "Resolver to
> Quadrature
> > Encoder Converter", and from there into PPMC as an input.
> >
> > The bad news is that even without anything on the shaft, it still moves
> in a
> > jerky way.
> >
> > What I mean by this is not just vibration, but the fact that it
> periodically
> > accelerates and decelerates.FASTER-slower-FASTER-slower etc.
> >
> >
> OK, use Halscope to look at ppmc.0.encoder.nn.delta and see if that is
> moving smoothly,
> or perhaps has jagged velocity changes.  I am thinking that there is
> something wrong with
> the reading of resolver position.  Unlike an optical encoder, which can
> just lose pulses,
> the resolver converter will always "catch up" at some time, so it can
> give an uneven conversion
> of velocity while never losing long-term position.
>
>
Jon, assuming that the jerky movement of the motor is due to bad reading of
resolver, EMC2 may think that the motor actually moves smoothly.

I am going to dig in depth tonight if I can.


> If you are still using the old cables with the common point between the
> two stator windings,
> that could be the cause, by mixing she sin and cos signals.  Otherwise,
> definitely disconnect the
> stator signals and hook to an oscilloscope.


No, I am using two pairs for sine and cosine.

Each pair is separately shielded. I grounded their bare grounding wires
together in the middle between sine and cosine terminals.


>  Turn the motor until the
> signal on one of the
> stator windings reaches a maximum and then see if it is close to 3.6 V
> P-P.  If not, then adjust
> the jumpers on the resolver converter board to get as close to 3.6 V P-P
> as you can get.
>
>
Jon, yes, I will try to do that.

Time to get my oscilloscope out and other forms of heavy artillery.

i9

> Jon
>
>
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