On Thu, Feb 3, 2011 at 11:13 PM, Viesturs Lācis <viesturs.la...@gmail.com>wrote:

> 2011/2/3 Yi-Shin Li <y...@araisrobo.com>:
> > On Thu, Feb 3, 2011 at 2:44 PM, John L. Craddock <
> > john.cradd...@xitech.com.au> wrote:
> >
> >>
> >> > -----Original Message-----
> >> >
> >> > http://www.youtube.com/watch?v=BraEMAu5UkY
> >> > Video clip for plasma cutting for 6mm mild steel. It's with
> >> > EMC2, a USB based THC/motion interface, and 3Amp/axis
> >> > low-cost micro-stepping drivers.
> >> > The Plasma Cutter is HYPERTHERM PowerMax 45 with machine
> >> > interface. The EMC2 is patched with NURBS motion and S-Curve
> >> > velocity profile.
> >> > --
> >> > Yishin Li
> >> Very interesting Yi-Shin. Can you tell us a bit about the USB THC? I
> >> couldn't see any initial height sensing mechanism from the video.
> >> Best
> >> John C
> >>
> >
> > The prototype machine lacks Z axis sensor for initial height
> > probing. Currently, we use manual touch-off for initial height sensing,
> > which is quiet inconvenient. We are drafting the mechanical design for
> > initial height sensing. Any advice would be appreciated.
>
> My waterjet machine has ultrasonic sensor that outputs 4-20mA analog
> signal, I have microcontroller which converts that to 0-10V analog
> signal (please, do not make my mistake and just get a sensor that
> outputs 0-10V directly), then comes voltage-to-frequency converter and
> then the frequency signal goes to EMC2. In EMC2 there is software
> encoder, which takes the frequency as input and outputs some virtual
> velocity. EMC2 already has THC module, which compares the velocity
> (converted to some virtual volts) and compare it with the volts
> requested and adjusts Z position so that actual volts are equal to
> requested volts.
> I have modified THC module so that:
> 1) together with minor tweak in kinematics module Z returns to
> original position, when THC is turned off,
> 2) there are 2 correction speeds, depending on difference between
> actual and requested volts,
> 3) I have pyvcp panel with spinbox, in which I can change the value of
> requested volts and I also have 2 buttons - one turns THC on and off,
> another just freezes current position. Both of them are available "on
> live" - when machine is running. So it gives me possibility to
> pseudo-jog Z axis, when EMC2 is running code.
>
> >From hardware point of view You need:
> 1) ultrasonic sensor with 0-10V analog signal output.
> 2) voltage-to-frequency converter. There are chips available for DIY
> designs. Or You can take a look at Mesa thcad board.
>
> >From software point of view - take existing THC module, try it out and
> adjust it to meet Your expectations...
>
>
> Could anyone share sources for cost-effective (cheap) plasma generator?
>
> Viesturs
>
> Thanks for your advises. They are very valuable.
-Yishin
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