On Wednesday, January 11, 2012 02:04:07 PM Jon Elson did opine:

> Edward Bernard wrote:
> > Here you can read how Phil Moore of PMinMO.com takes care of the
> > hold-down problem: 
> > http://millpcbs.com/index.php?option=com_content&view=article&id=17&I
> > temid=46. No need to make it more complicated than necessary.
> 
> I made a fixture plate with a 1" grid of threaded holes, and clamps that
> have
> a "claw" at the end.  When set up properly, only the tip touches the
> work. The idea is that if you clamp the PC board a bit in from the
> edge, the pressure
> of the clamp in from the edge tends to flatten the board.  You can
> always mill
> the edge of the board later to the exact size needed, and that will be
> aligned
> with the trace milling.
> 
> Jon

I think, if I make another of these, that I will probably make a fixture 
plate, likely with a hangdown ledge in front to align it with the table 
with good repeatability.  I'll see if I can locate some heavy brass sheet 
as drilling through the board into that would be far less damaging to the 
mill/drill than cutting the boards own glass is, and much easier on the 
tooling than alu is even if flooded with non-oxygen bearing cutting fluids.  
I have also been tempted to drill & tap my table for 8-32 hold-down screws 
on about a 1" grid so that both x and y would be repeatable to a couple 
thou.  Or drill the fixture plate as the case may be.  First, the fixture 
plate I think, nearly full table covering.

That might keep me out of the bars for a couple days. ;-)  And despite my 
allergy to alu because of the high tool wear, I may have a block of that 
that is big enough, about 10 lbs IIRC left of that 40 lb block I stumbled 
over for $1/lb 7 or 8 years ago.  But that obviously will need a 
sacrificial layer under the pcb too.

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene>
According to my best recollection, I don't remember.
                -- Vincent "Jimmy Blue Eyes" Alo

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