Gene,

Please note that I tapped the hole .75 deep and inserted a .625 long 
socket head SET screw not a cap screw.  There is nothing sticking 
out.  The second method  with the square key was not meant to be 
taken seriously since the only way you could ever get the key back 
out was to leave something to pull on.


 >I have a machine with a similar setup, treadmill motor, screwed on 
flywheel.  I screwed the flywheel on snug, drilled a #6 hole .75 inch 
deep parallel to the axis of the >shaft but on the pitch line of the 
two threads, tapped it 1/4-20 and screwed in a 5/8 inch long 1/4-20 
socket head set screw.


Cecil 
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