On Tuesday 14 May 2013 20:38:32 John Kasunich did opine:

> On Tue, May 14, 2013, at 03:08 PM, Gene Heskett wrote:
> > So it looks like I need to design a 10 amp constant current load,
> > switch mode of course.
> 
> Does it really have to be "switch mode of course"?
> 
> My favorite way to make a constant current load is just a
> bunch of paralleled bipolars with emitter ballast resistors.
> One extra transistor makes it a giant darlington to keep
> the base drive requirement down.
> 
> http://www.ebay.com/itm/TIP147-DARLINGTON-SILICON-POWER-TRANSISTORS-/380
> 590518156
> http://www.ebay.com/itm/10-x-Resistor-1-Ohm-5W-Cement-USA-Seller-Free-S
> hipping-/221136085431
> 
> Mount the transistors to a chunk of aluminum scrap.
> 
> Attached is a sketch of a similar circuit I drew up for a different
> application.  In that case, we wanted a constant current pulse
> through a coil whose resistance varied as it heated up.  The
> op-amp allows for the pulse, and if the input divider is a pot
> you can adjust the current.
> 
> For motor braking you don't need precision and can really
> simplify things.  The 1K resistors are for current feedback,
> they can go away.  The op-amp goes away.  Put four diodes
> between the first transistor base and the "ground" bus.  Two
> of the diodes compensate the Vbe drops of the transistors.
> The other two diode drops wind up across the ballast resistors.
> For your application, I'd use 1 ohm resistors, and it would draw
> about 1.2 amps per section.  Eight or ten sections would give
> you the current you want.
> 
> A suitable resisitor from collector to the first base would bias
> the diode string using the motor CEMF, so you don't need
> any power supply at all.

Humm, I have some honking big copper heat sinks, with some big round bugs 
on them, but I don't think the bugs are rated for the expected voltage.  
I'm beat, ran the rider till the carb fell off (bolt came out) then 
finished the place with a weed eater I had to re-thread the spool on about 
3 times, So I'm wasted.  But I'll look the bugs up tomorrow & see if 
they'll stand the music.  They should, on those heat sinks, be able to 
gobble up a 250 watt surge each for 10 seconds.  ISTR they were either head 
wheel drivers or reel servo drivers in a VR1200 2" Ampex videotape machine, 
30 years ago.

Thanks John.

Cheers, Gene
-- 
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