The problem with all these gearboxes, sprokets chains and belts, is each 
mechanical transmission joint you add adds lash to the system, not to mention 
more things to wear out.  Add this to the fact that large wood routers like 
this need to move fast and I think he is much better off sticking with what he 
has.  

I think that if the motors he has have indexes, I would think that some setup 
homing to index would be best.  After making sure the index points on both 
motors are set so they are at the point where the gantry is square.

Some experimentation will be reqired of course to see how best to impliment 
this.  With a bit of clevverness it might be able to work with trivkins.

The real trick might be tuning the servos.

----- Original Message -----
From: "Gregg Eshelman" <g_ala...@yahoo.com>
To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
Sent: Friday, May 24, 2013 1:51:05 AM
Subject: Re: [Emc-users] gantry revisited

Another way to mechanically connect the ends of any gantry.

Fit a rack along each side. Mount a vertical shaft on each end with a gear at 
the bottom to engage the racks. At the top ends of the shafts, mount right 
angle gearboxes with a cross shaft connecting them.

If the underside of the table is clear, with part of the gantry running below 
it, then there are arrangements of cables and pulleys that make it always stay 
square.

The original Thermwood control system never had a problem with the gantry 
trying to get crooked. Perhaps digging into its system could yield some useful 
information?

Is this retrofit a complete one, motors, drives and all? Or is it leaving the 
motors and drives and replacing the computer? Just wondering if the never-fail 
keep it square system had nothing to do with the controlling system but was 
built into the drive system? If you've replaced *everything* electronic and 
electrical on the machine, then you've removed the 'magic' system that kept the 
gantry square.

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