Oh to answer your question:
1 to get a quieter drive, the vari-speed is very noisy even with new 
everything.
1a the vari-speed drive goes from 500-4200 RPM but over 2k you can't 
stand to be in the shop with it.
2 to be able to set my RPM from 175-5200 with S in g code.
3 did I mention how noisy the vari-speed drive is?

JT

On 8/23/2013 10:44 AM, Jon Elson wrote:
> John Thornton wrote:
>> I have a BP Series 1 knee mill with an Anilam 3 axis CNC conversion and
>> a Kwik Switch spindle on it that now runs with LinuxCNC. I have a
>> GS2-23PO 3hp AC drive for the spindle. I recently added a 2500 line
>> encoder to the spindle and can now rigid tap.
>>
>> http://www.automationdirect.com/adc/Shopping/Catalog/Drives/GS2_%28115_-z-_230_-z-_460_-z-_575_VAC_V-z-Hz_Control%29/GS2_Drive_Units_%28115_-z-_230_-z-_460_-z-_575_VAC%29/GS2-23P0
>>
>> Right now I have the original 1 1/2 hp BP motor and the vari-speed head
>> on it. So I've been running it at 1800 RPM and using the vari-speed to
>> change spindle RPM which can be a bit of a pain when swapping back and
>> forth from drilling to tapping.
>>
>> The thought came to me yesterday after remembering my buddy had one of
>> his BP's converted to a timing belt drive and a VFD for speed control. I
>> found a 2 hp 3600 RPM inverter duty motor for $440 at automation direct.
>>
>> http://www.automationdirect.com/adc/Shopping/Catalog/Motors/AC_Motors_-_General_Purpose_and_Inverter_Duty_%280.25_-_300HP%29/AC_Motors_-_Inverter_Duty,_Marathon_%280.25_-_100HP%29/Marathon_Inverter_Duty_Motors_%28by_HP%29/E2006
>>
>> The specs say the motor will run from 350 RPM to 7200 RPM. If I gear it
>> at 1.4:1 I can get 250 RPM to 5142 RPM which the spindle should do as it
>> can do 4200 RPM now. I can tap at 250 RPM and do that now.
>>
>> Have I missed anything? Is this a bad plan?
>>    
> Why change the motor?  I do rigid tapping with the stock 1 Hp motor on
> my 1J Bridgeport at 20% speed (12 Hz).  I can do this all day long with
> several spindle reversals a minute with no detectable motor heating.
>
> I leave the belt on the highest speed setting so the inertia of
> reversing the
> motor is minimized.  For bigger taps, it would be needed to change the belt
> for reduction.  This is the 1J head with 4 step-pulley speeds plus the
> back gear.
>
> Jon
>
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