Probably more OT, but is this a very special mould? Or process?

I've seen many plastic moulds running, and I think the general principle
is; while there is hot and cold water available, once running, only the
chillers are required. There is a net heat being generated from the hot
plastic, so only cooling needs to take place.
Also, the moulds are generally heated with electric cartridge heaters.

If 280°C water was generally required for PVC, then you'd have no
difficulty sourcing components.

Roland



On 8 February 2017 at 01:30, Leonardo Marsaglia <
[email protected]> wrote:

> Hello to all!
>
> I'm in the process of designing and planning a system to rapid
> heating/cooling a mold for plastic injection. The project is still in the
> board so I think it's a good time to ask help from you guys.
>
> I'm trying to make the system as simple as possible so I'll tell you what I
> have in mind and what are my doubts and concerns. So here it is:
>
> A high pressure vessell with resistors is what I'm planning to have as an
> accumulator and heating device. (The vessel should have pressure relief
> valves and maybe a rupture disc). The idea is to reach 1000 PSI (to avoid
> water to start boiling) and 280°C. From what I've been reading the best
> pump for this cases is a gear pump because it can handle better the thermal
> dilatation of the components.
>
> My main concern is, at the inlet of the pump the pressure is going to be
> 1000 PSI, and I have only worked with pumps at atmospheric pressure at the
> inlet side. Is this going to be a problem? The differential pressure at the
> output is intended to be 50 or 100 PSI more than at the inlet just to make
> the water flow through the mold and return to the vessel. There are going
> to be valves to switch between cool and hot water.
>
> Also I may need to consider using special materials on the pump because of
> the corrosion, or may be some additives in the water, but my main concern
> is the rough construction of the system. I'm attaching a little diagram
> with my idea just to start and discuse if it's doable or not. Needless to
> say I'm going to take every safety measure possible with this kind of
> system.
>
> I would be thankful if you can guide me or tell me if this is too
> complicated and dangerous to even give it a try.
>
> Thanks as always!
> --
> *Leonardo Marsaglia*.
>
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