Yes, for "perfect" it takes an infinite number of passes but for gear
that has a specified tolerance the number of passes is only "many".
For one gear the ball mill might be faster because the setup time is
faster.  For production, You'd want a gear cutting machine.

It is surprising how well even printed gears work and they are not so accurate

On Tue, Nov 26, 2019 at 11:02 AM andy pugh <[email protected]> wrote:
>
> On Tue, 26 Nov 2019 at 19:41, Chris Albertson <[email protected]>
> wrote:
>
> > With the conventional vertical spindle, you would need a wedge under
> > the a-axis.     I think for many people it would be easier to just us
> > a ball-end mill and keep the a-axis square.
>
>
> Easier, yes, but a ball mill can't cut a perfect gear form without an
> infinite number of passes.
>
> --
> atp
> "A motorcycle is a bicycle with a pandemonium attachment and is designed
> for the especial use of mechanical geniuses, daredevils and lunatics."
> — George Fitch, Atlanta Constitution Newspaper, 1916
>
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-- 

Chris Albertson
Redondo Beach, California


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