On Tue, 14 Dec, 2021 at 1:53 PM, John Dammeyer <jo...@autoartisans.com> wrote:
 

To: 'enhanced machine controller (emc)'
Gene
Reading through my copy of "Gears and Gear Cutting" by Ivan Law (#19 in the 
workshop practice series) and some more research suggests that since both the 
cup and the ring gear should have over 135 Teeth that the tooth shape 
approaches the diameter of a rack and therefore they really aren't involute 
anymore as much as just triangular.  That probably explains why the drawings 
I've seen suggest an ever so slight sine curve to the tooth.

In either case though, the paper talks about how as the gear bends it bends 
along the same neutral point that say a toothed drive belt bends.  That appears 
to cause less stress than bending them in the opposite direction.  

But I'm an amateur and a pretty poor mechanical designer since it's not my 
field or talent.

I bought some PETG yesterday.  I have some parts to make out of metal and still 
need those bearings so until all that arrives this project is on hold.
John



John: If your printer is bowden tube fed, and the bowden tube goes clear into 
the 

hotblock to seal against the back face of the nozzle, you WILL have trouble 
with 

PETG, as its 240C territory heat requirement will make the teflon bowden tube go
away slowly, so the hot plastic will leak at the back of the nozzle, slowly 
running out until it drips on the work, and the next time the head comes by it 
will knock your work loose on the bed. Or it will run back up the tube and 
freeze in the cooler area up in the heat sink. 



Either one is a PITA. I even had one freezeup in the Prusa MK3S I have but that 
stopped when I replaced the heat brake tube with a titanium version, much less 
of a heat
conductor. 



The E3D hot end the Prusa kit uses, uses a heat brake that stops the bowden tube
up in the cold end of the heat brake, and other than occasionally warming it up 
to 

about 260C and retightening the nozzle again, it Just Works with PETG.



Take care and stay well John.
Cheers, Gene.
--
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