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First I would take the cowling and nose bowl off, remove the spacer on the  
prop, and run the engine.
 
Is it still rough ?  With then nose bowl too tight ??? causing the  engine to 
vibrate aginst it, transmitting vibrations to the airframe..may be the  
cause.  The engine should be free to move inside the  cowling.
 
Next, I would recheck the tightness of the rubber bushings on the  engine 
mount. They must not be tight!Maximum torque is very low ( surprisingly  ), but 
necessary to allow engine movement in the rubber bushings....not so tight  as 
to transfer the vibrations to the mount, and to the airframe.
 
See Ercoupe Service Manual, page 42/43...under Engine installation:  "1. The 
7/16 inch bolts attaching engine to mount are used with rubber  bushings to 
prevent metal to metal contact. Bushings make tensioning of mounting  bolts or 
prime importance. In tightening nuts, apply a torque of 60 - 80  INCH-pounds. 
After operating engine, and before flight, readjust these bolts to  obtain 
minimum engine vibration. Replace bushings at each engine change."   ( Start 
with 
60 inch pounds, and tighten somewhat on vibration  test, but not to exceed 80 
inch pounds - HLF comment.)  
 
Though the book does not say so, (it is assumed you removed the  engine and 
mount as a unit, when removed for service), it is best to install the  mount 
onto the engine before installing the mount onto the airframe. This allows  
better centering of the bushings, bolts, etc, onto the mount; as there is no  
weight on the bushings as they are installed. However if using a hoist and  
sling/chain assy, the engine can successfully  be installed onto the  already 
mounted engine mount, but care must be taken to properly place and  secure the 
rubber mounts so there is no excessive displacement of the rubber as  the bolts 
are 
tightened....not recommended.
 
Also, See Ercoupe Service Memorandum no 28,  comments about  Flange type 
crankshafts vs Tapered shaft engines; spinner modifications to give  clearance 
to 
the cowl, and adjustment of the cowling. 
 
Is prop hitting the cowling or the spinner dragging along the  cowling ?
 
 
 
Best of luck.
 
Fly Safe - Have Fun
 
Harry Francis
Elliston, VA
N93530
 
 
 
 

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