Thanks for the interesting real life data points.

Is your 4th gear a "straight-through" gear?

--- "Jon \"Sheer\" Pullen" <[EMAIL PROTECTED]> wrote:
> My experiences are somewhat different from Victor's. They are also
> somewhat
> different from the projected results I announced several months
> ago, and are
> somewhere between interesting and unexplicable.
> 
> [NOTE: All values below are approximate. Please don't plan your
> life around
> them.. they're just to give you the 'gesalt' of my experiments in
> this
> arena]
> 
> I use 1st, 2nd, 3rd, and 4th.
> 
> For highway cruising on level ground:
> 
> 65 in 1st is not a option
> 65 in 2nd uses 10kW
> 65 in 3rd uses 9kW
> 65 in 4th uses 7.5-8kW
> 
> I may have worn bearings in my transmission.. it is pretty noisy..
> but
> still, these results are reliable - that is, they happen every
> time.
> 
> OTOH, 0-60 remaining in 3rd is 12s, 0-60 going 1st, then 2nd is 9s.
> [times
> are approximate] so there is definately a acceleration advantage to
> using a
> multispeed transmission.
> 
> I would say that at least for my transmission, one should not
> discount
> 'windage' loss as it is not negligable.
> 
> For highway cruising with my gen-trailer, by the way, to
> demonstrate why I
> am doing a aero workover of it:
> 
> 45 in 2nd uses 8kW
> 45 in 3rd uses 7.5kW
> 45 in 4th uses 7kW
> 
> 50 in 2nd uses 12kW
> 50 in 3rd uses 11kW
> 50 in 4th uses 10kW
> 
> 55 in 2nd uses 16kW
> 55 in 3rd uses 15kW
> 55 in 4th uses 14kW
> 
> 65 2nd = 22kW
> 65 3rd = 20kW
> 65 4th = 18kW
> 
> 
> ----- Original Message -----
> From: "Victor Tikhonov" <[EMAIL PROTECTED]>
> To: <[EMAIL PROTECTED]>
> Sent: Tuesday, September 10, 2002 1:45 PM
> Subject: Re: AC drive trains (was Re: [EVDL]Re: Volume build
> proposed for
> high performing EVs)
> 
> 
> > "VanDerWal, Peter MSgt" wrote:
> >
> > >
> > > At any rate it's still pretty damn quick.  I don't see where
> having a
> second
> > > gear with a ratio higher than 11:1 would help any, especially
> since, as
> you
> > > point out, the tires probably couldn't get any more torque to
> the road.
> If
> > > you spent a lot of time driving at 5mph it might improve your
> efficiency
> > > some, I guess.
> > >
> > > >It's my opinion that AC is only rarely flexible enough to do
> the job.
> > > >And for now I am keeping that opinion. I have never driven an
> EV-1. I
> > > >live in the northeast, so I probably never will. I sat in the
> Impact
> > > >once, but that didn't tell me much.
> > >
> > > I agree you are completely entitled to your own opinion.  I'm
> just
> curious
> > > which AC powered vehicles you have driven that you've developed
> this
> opinion
> > > from?
> > >
> > > P.S.  I'll grant you that the Siemens motors would need a ratio
> closer
> to
> > > 8.5:1 if you wanted a top speed of 80 mph; but I still don't
> think that
> an
> > > even higher ratio would help efficiency or torque much,
> certainly not
> enough
> > > to make it worth the extra hassle, weight, and complexity.  And
> you
> could
> > > always solve that by deciding to have a top speed of 65-70mph,
> going
> faster
> > > than that is just a waste of energy anyway.
> > >
> > I have some expertise in this area and can chime in with some
> > hard data.
> >
> > Peter is right that switching gears within normal AC motor range
> > does not impact efficiency or it's very minimal.
> > But the ratios must be lower than 8.5:1 for "normal"
> > RPM range (3000-6000).
> >
> > Take my ACRX:
> >
> > 1st gear ratio is 3.25:1
> > 2nd is 1.65:1
> > 3rd is 1.033:1
> > Final diff is 2.954:1
> >
> > So total reduction on the second gear is only 4.87:1 and
> > on the third - 3.05:1.
> >
> > Now, I drive on the second gear all the time.
> > ACRX goes 65 mph at exactly 5000 RPM and consumes about 12 kW
> > to do that. I have a battery power monitor (part of inverter's
> > software) and can watch the power value as I drive. If I switch
> > to the third, the RPM becomes exactly 3000. Acceleration is not
> > as quick anymore because the torque at the wheels is lower
> > but the torque the motor puts out is the same at 3000 and
> > 5000 RPM (the case for my voltage). However, power consumption
> > is identical - still 12 kW because main contributor at that
> > speed is aero drag loss, not motor efficiency. The motor
> > current on the third is proportionally 1.7 times higher
> > than on the second so its losses may be few watts more,
> > but nothing compared to 12 kW overall. Switching to the first
> > gear in my case is not possible for highway use - the motor
> > would need to make 9800 rpm. It can do that, but there will
> > be little useable motor torque there - even multiplied by
> > 1st gear high ratio I suspect I will have less torque
> > at the wheels than on the second gear. Not to mention
> > the motor efficiency at near 10,000 rpm is lower - about 75%
> > (http://www.metricmind.com/line_art/efficiency.gif)
> > and the gear box will be very hot (more watts wasted to that).
> >
> > Victor
> >
> 


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