From: "David Roden
>On 7 Oct 2002 at 13:12, Sell, Ken wrote:
>
>> The more expensive fix would be to have the racks
sand blasted
>and
>> re-painted. A cheaper route might be to use one of
the rust
>stabilizing
>> products available at the local hardware store.
>
>I've been told that the "rust stabilizers" actually
lock
>moisture into the
>metal and allow the corrosion to continue under the
paint.  Maybe
>true,
>maybe not, but I don't want to take the chance.  I'd
say either have
>them
>sandblasted, or spend the time with a grinder and
powered wire brush.
> ...

>From what I have observed, this is true.  The rust
stabilizers contain
some kind of oxidizing agent which converts the iron
oxide to the
magnetite state, which is hard and black.  This kind
of iron oxide
will not admit water, which will cause rust.  At least
that is the
theory.  In practice, especially with thermal cycling,
the magnetite
is microporous, and due to capillary action will soak
up water when
it gets wet.  It will not dry as rapidly as the Fe2O3,
the more
familiar reddish brown rust.  The retained water will
cause more
rust to form just beneath the microporosity.  The rust
has a lower
density than the magnetite, and will lift the
magnetite layer as it
forms.  No matter how hard the magnetite layer is,
dp/drho at const
volume is very large.  The upshot is that even though
the rust
stabilized coupons look black, they will develop
perforations
(pinholes going all the way through) well before
unpainted rusty
steel, even if they are painted after treatment.

It is quite possible if the material is protected
against thermal
cycling, that this treatment will work.  This aspect
was not tested,
but these rust stabilizers must work under some
conditions, or else
they would not sell.





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