Hi Ben,

What is the ambient temperature out there in Texas - when you are doing your 
driving at least?

The MiniBMS is fine if you have a system that you know works but, like most of 
us, you are exploring uncharted territory with a donor and drive train combo 
that has not been used before.  Consequently, you really need to know what is 
going on with your batteries on a fairly intimate basis otherwise you are 
likely to kill one or more of the cells with your 'experimenting'.  So, I'd 
sort out a replacement BM(M)S as a top priority and then at least you will be 
able to log data for later analysis to see what is happening to the cells - if 
not on the move (not recommended unless someone else is doing the driving).  
I'd suggest Elithion's products - not tried them yet but they seem well thought 
out and not wildly ex'y.

As David has mentioned, you are sailing very close to the wind with your cells 
and their continuous current drain (particularly at freeway speeds).  My 
TS160LFPs could just about cope with my van at 60mph and it has a good deal 
less drag than your Jeep.

Personally I suspect that if your Texas temperatures are significantly lower 
than they were 3 months ago, this is why you are getting  low voltage warnings 
at the lower current draws.  Easy to see if this is right ... leave the Geep in 
a heated garage overnight and then take it for a spin.

Good luck.  

Regards, Martin Winlow
Herts, UK
http://www.evalbum.com/2092
www.winlow.co.uk


On 25 Jan 2013, at 03:52, Ben Jarrett wrote:

> 
> 
> So my Jeep is becoming almost non-functional.
> 
> It used to be I would get a low voltage alert occasionally on the =
> highway when going 60+ mpg
> (where I tended to sustain 300+ amps for more than a few seconds when =
> accelerating)
> 
> Now I get low voltage alerts from my BMS and from the Soliton for very =
> moderate acceleration
> and at much lower speeds (like 35 mph).
> 
> I had someone test a few of my batteries, and they test came back pretty =
> good.
> 
> I haven't measured all of my batteries (I have mini-bms so it's hard to =
> know the exact state of things)
> but I feel that all of my batteries are basically sagging (vs having 1 =
> voltage drop in my system somewhere.)
> 
> I'm not sure if I need a new battery pack or if there's something else =
> going on.  My pack voltage drops
> from 160V to 120V during decent acceleration.  This seems too much.  It =
> seems unlikely that all
> of my batteries are bad though.
> 
> What I would like to do is put my jeep on a full vehicle dyno and test =
> the voltage drop at various
> places to see if something else is awry.  Not sure if this is possible, =
> but I'm not sure
> what other options I have (besides hooking up a few multimeters to =
> various spots, driving around, recording
> data, then moving the connections and trying again.)
> 
> Any other ideas?
> 
> thanks!
> 
> -ben
> www.evalbum.com/4001




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