I have almost 30k miles on my conversion.  I started with a vacuum pump and a 
big reservoir.  When I added insulation to my batteries, I didn't have room for 
the reservoir, so I tried leaving it out.  The car still drives (and stops) 
fine.  I haven't had any problems with the vacuum pump.  I believe I got it 
from EV America.  My car is only essentially a Honda Civic, though, so it 
doesn't strain a vacuum pump much.  Removing the reservoir did lead to much 
quicker pump down when starting the car.  I think the hoses are acting as a 
reservoir.  I can still hit the brakes once before the pump comes on.

I have had some 12v problems, but mostly from parasitic loads draining the 
battery when parked for several weeks without use.

I did have one time when the pack voltage into the DC-DC converter made 
intermittent contact and my 12v battery started to die.  I fixed the loose 
connection and it has been fine since.

I try to use only good quality Anderson PowerPole and Amp connectors for all 
connections.  I'm also paranoid about all 12v and low-current pack connections. 
 They are all crimped and soldered.  I learned that from my fire chief working 
on a fire engine with electrical problems.  When we were done, it didn't have 
intermittent connections any more.

I don't know if you this is why my electrical components and connections have 
been reliable, but I'm happy enough with the results to keep doing it.

Mike
www.evalbum.com/2778


On August 12, 2014 4:31:14 PM MDT, Willie2 via EV <[email protected]> wrote:
>On 08/12/2014 05:09 PM, John Lussmyer via EV wrote:
>> My truck has Power Brakes and needs vacuum.  I have a GOOD vacuum
>pump, AND a large reservoir, AND a big DC-DC.
>> (and I CAN stop the truck just fine without the power assist.)
>>
>It sounds like you might not have many miles on your conversion? With 
>40k conversion miles, I can tell you that my experience is that keeping
>
>12vdc is the most troublesome feature and the brake vacuum pump comes
>in 
>second.  Perhaps the controller is a distant 3rd.  All in all, I could 
>not expect my conversion to go more than a few thousand miles without 
>major issues.  Before I went to lithium, about 2009, lead batteries 
>would top the list.
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