I use a use a heavy duty high charge alternator at idle which for me is 300 rpm 
at the electric motor to 1200 rpm at the alternator. Use a 4:1 cog pulley and 
belt drive.  The alternator needs at least 1100 rpm to excite the fields to 
come on.  These are sometimes known as inverter-alternators or converter 
alternators that are use in ambulances, utility trucks and motor homes that 
uses 120 vac 60 hz up to 6 kw from these units.  

It has external taps that have NEG FIELD,  POSITIVE FIELD, and TRIO.  To 
generate 120 vac 60 hz up to 5 kw there is a inverter made by the Dynamote 
Corporation that connects to these external taps.  It can generate 6 kw and at 
the same time can supply a current for 13.5 to 15 vdc charging using  external 
adjustments.

Or you can just generate 110 vdc only that will start to generate at about 30 
volts at 300 rpm and rises to 110 volts at 1100 rpm.  You can let it idle down 
to 300 rpm which will still maintain 110 vdc at a maximum 1200 watts.  

Connect a 100 ohm 200 watt potentiometer across the positive field terminal and 
trio terminal and you can adjust the voltage from 30 to 110 vdc.  This output 
voltage is ok for resistance loads like heaters which I may connect up three 
small heaters up to 1000 watts.  

I later add a inverter unit that is rated at 5kw at 120 vac true sine 60 hz.

There are other ways you can convert a standard alternator by using a 
alternator converter kit or go on line to see how you can make and install 
these components.  Just type in your search engine - Convert a Alternator for 
110 vdc to 120 vac - 

Roland   
  ----- Original Message ----- 
  From: Jan Steinman via EV<mailto:[email protected]> 
  To: [email protected]<mailto:[email protected]> ; 
[email protected]<mailto:[email protected]> 
  Sent: Friday, August 22, 2014 4:34 PM
  Subject: Re: [EVDL] Conversion advice (regen)


  > From: Lee Hart via EV <[email protected]<mailto:[email protected]>>
  > 
  > An easy way to get modest "engine braking" style regen is to add a 
  > second small generator, optimized for regen. This can be as simple as 
  > rewinding the stock ICE alternator to work as a high voltage generator.

  I have a friend who owns a motor service/rewinding shop. He says it would be 
cost-prohibative to do so, if you had to pay someone to do it.

  I think all modern alternators are three-phase "Y" configuration, which is a 
bummer. A delta-configuration might be simple to get triple the voltage out of.

  Has anyone had one of these things apart to see how hard they'd be to boost 
voltage on?

  > Use the field to control the voltage and current it generates, as usual. 
  > With the field off, the alternator just freewheels. With the field on, 
  > it generates.

  Simplest case, run the field on your brake light switch, possibly with the 
help of a relay.

  I saw one scheme where someone added an electric clutch, as used by air 
conditioners. But is that really necessary, given Lee's assertion that the 
field-less alternator has very little drag?

  > Though automotive alternator efficiency is low, they are capable 
  > generating amazingly large amounts of power for short time periods (like 
  > regen).

  I have a Nevile-Leece 2kW alternator that came off a fire truck, and am 
planning to use that for regen braking.

  :::: We don't have an energy crisis; we have a consumption crisis. -- Ozzie 
Zehner
  :::: Jan Steinman, EcoReality Co-op ::::

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