BOL = beginning of life, perhaps?

Sent from my iPhone

> On Mar 30, 2015, at 11:16, Michael Ross via EV <[email protected]> wrote:
> 
> In the spec sheet I downloaded from ENERDEL are graphs with the y axis
> labeled "Discharge Capacity (% of BOL capacity)" vs # cycles.
> 
> I haven't been able to find out what that means.  It is not in the USCAR
> publica tion of abbreviations, it is not in the Handbook of Batteries.
> Anyone have an idea?
> 
> Mike
> 
> On Mon, Mar 30, 2015 at 11:13 AM, Michael Ross <[email protected]>
> wrote:
> 
>> Sorry, Jeff I typo'ed that HOC should be HPC - high precision coulometry
>> 
>> http://www.dal.ca/diff/dahn/publications.html
>> http://www.novonix.ca/
>> Condensed explanation, lecture by Dr. Jeff Dahn:
>> https://www.youtube.com/watch?v=pxP0Cu00sZs
>> 
>> 
>> On Mon, Mar 30, 2015 at 10:00 AM, Jeff Major via EV <[email protected]>
>> wrote:
>> 
>>> Hello Michael,
>>> Some companies do not pay a lot of attention to their website and rely on
>>> their marketing department.  EnerDel is an OEM supplier and I suspect not
>>> interested in attracting hobbyists via the internet.
>>> The product, cell to complete battery systems, is made in the Indiana
>>> facilities.  There were 2 plants operating when I toured last, about 2
>>> years ago.  One place made the cells starting with slurry mix.  They were
>>> transferred to the other plant to complete formation and packaging or
>>> assembly into modules.  They are LiNMC chemistry.  They make one basic cell
>>> there in several varieties.
>>> The pdf you linked shows 2 cell varieties.  The CE175-360 is 17.5Ah and
>>> indicated at 2500 cycles to 80%.  The CP160-365 is 16Ah and indicated at
>>> 3000 cycles to 85%.  I believe the test procedures can be found by
>>> searching for USCAR Advanced Battery Consortium.  I recall having seen a
>>> 4-500 page document on the subject.  EnerDel did receive government money
>>> and was a player in that program and the document you linked is in the same
>>> format as information which I've seen from A123, another player in that
>>> program.  LG was also, although I've not seen their results.
>>> I can't comment about your pet topic as I don't even know what HOC is.
>>> But EnerDel is about the best best battery available.  Most small time
>>> builders would not be able to afford it or have access to it except for
>>> some surplus hitting the market a few years ago.
>>> Regards,
>>> Jeff M
>>> 
>>> 
>>>     On Sunday, March 29, 2015 11:58 PM, Michael Ross <
>>> [email protected]> wrote:
>>> 
>>> 
>>> I wonder why their website is so skimpy, given they seem to be legit.
>>> Do they actually make the cells in the US, or just assemble the packs?
>>> I downloaded the spec sheet.
>>> http://www.enerdel.com/wp-content/uploads/2013/11/Cell-Binder.pdf
>>> What I see in terms of cycle life is not instructive.  The product page
>>> says:"
>>>   - Durability and low self-discharge; retains greater than 85% of
>>> initial capacity after more than 3,000 cycles at 100% DOD and 30°C​"
>>> They cut off charging at 4.1V and call that 100% SOC.  They say the
>>> nominal voltage is 3.6V.  This sounds like a LiFePO4 voltage.  But, it is a
>>> guess​ - they don't reveal it.
>>> LFP is particularly vulnerable to deterioration at lower temperatures
>>> than other cell chemistries.  At 35°C (104°F) LFP starts to have
>>> accelerating deterioration.  It would be interesting to see how close to
>>> the 45°C line that they do show is to the 35°C line that they don't show.
>>> The best of all information would be a family of curves that illustrates
>>> the region where deterioration accelerates.
>>> The graph on the spec sheet shows a 30°C curve that has only ~75% of
>>> capacity at 3000 cycles, not 85%.  So I am confused about that
>>> information.​​​
>>> 
>>> I am going to digress to my pet topic here, cell testing:
>>> They have a C/2 charge and discharge rate. So the cycles are 1 hour start
>>> to finish.  They don't indicate a dwell time at the max SOC. So they take
>>> it up and immediately bring it back down.   Also the test equipment must be
>>> capable of sensing the decrease in capacity very precisely.  Not many
>>> people have this equipment, yet.  If understand why HOC is better and we
>>> push for it , then eventually it will supplant what is used now.  The video
>>> I keep linking to- Dr. Dahn discuss​es​ this in some detail.
>>> If high precision coulometry (HPC) is used, then you have better chance
>>> of knowing about the cells true durability in service.   WIth HPC you can
>>> have far few​er​ cycles and detect damage if you just hold at the fully
>>> charged state and temperature​ - nothing much else matters​.  But​,​ if the
>>> idea is to show lots of cycles, not actually evaluate how NOT to operate
>>> the cells, then you run cycles like they have​ (​and most everyone else in
>>> the business).​
>>> I am not say they are bad guys, but pointing out the problem with the bad
>>> old ways of testing cells.
>>> The problem that kills Li ion cells is the fully charged state
>>> a coinciding with higher temperature. The mechanism of damage is achieving
>>> a reaction activation energy when the cell is fully charged.  Below that
>>> temperature there is far less of a problem.   To evaluate the cell quality
>>> of design and manufacture you actually need to see at what conditions the
>>> cells deteriorate.
>>> You could take the same physical cells and use
>>> different electrolyte packages, test them with 1 hour cycles and see no
>>> difference, but with HPC and long dwell times you could
>>> tell which combination is better.  This is where the industry need to go.
>>> Mike
>>> 
>>> On Sun, Mar 29, 2015 at 10:31 PM, Jeff Major via EV <[email protected]>
>>> wrote:
>>> 
>>> Hello EVDL,
>>> 
>>> EnerDel makes a great cell and battery here in the USA.  I have been to
>>> their factory in the Indianapolis area many times.  I use the product just
>>> about every day.  I can write more but want to see if this message makes to
>>> thru to the board.
>>> Regards,
>>> Jeff Major
>>> 
>>> 
>>> 
>>>     On Sunday, March 29, 2015 9:09 PM, HARSHA GODAVARI via EV <
>>> [email protected]> wrote:
>>> 
>>> 
>>> Their contact info shows their location as,"Greenfield .Ind" May be
>>> someone in the vicinity can pay them a visit.
>>> 
>>> regards
>>> hg
>>> 
>>> ----- Original Message -----
>>> 
>>> From: "Michael Ross via EV" <[email protected]>
>>> To: "Mike" <[email protected]>, "Electric Vehicle Discussion List" <
>>> [email protected]>
>>> Sent: Monday, March 30, 2015 12:09:01 AM
>>> Subject: Re: [EVDL] ENERDEL Battery Experiences
>>> 
>>> Mike,
>>> 
>>> Caveat emptor.
>>> 
>>> A US company, but I can't see any information on the website that tells me
>>> they have a good cell, modules or packs. It is rather uninformative. I
>>> can't tell if they are more than an outlet for a non-US company.
>>> 
>>> To me the most important thing to know is what they cells are made of, and
>>> have they had useful life testing; which is to say high precision
>>> coulometry. WIthout that knowledge there I very little about the life spec
>>> that is comforting. This will be hard to get from any manufacturer because
>>> it is new. But the usual life testing is very weak. If you find out more
>>> about the actual chemistry then you could look into that. Kick it around
>>> on thes forum.
>>> 
>>> They say nothing about their US facilities. If I had to guess they are
>>> made overseas and branded ENRDEL. I would want to know more about that
>>> manufacturing.
>>> 
>>> They do not cite a single customer application. They talk about how they
>>> could do these applications, but don't identify any actual uses.
>>> 
>>> There is only one actual photograph of a cell, module, pack, or BMS. All
>>> CAD renderings - not a good sign.
>>> http://www.enerdel.com/se175-384-a-secure/
>>> shows a completly generif metal box with lifting eyes. Not even and
>>> ENERDAL log.
>>> 
>>> Call me suspicious.
>>> 
>>> They might be an outlet for a perfectly competent Chinese manufacturer, or
>>> who knows what.
>>> 
>>> Maybe you can get them to show you the beef. Maybe some testimonials? A
>>> happy customer you can call?
>>> 
>>> 
>>> Mike Ross
>>> 
>>> 
>>> 
>>>> On Sun, Mar 29, 2015 at 5:22 PM, Mike via EV <[email protected]> wrote:
>>>> 
>>>> I am in the process of deciding what type of Lithium batteries to use.
>>>> Been through all the retoric on CALB, etc. Read the used Nissan battery
>>>> threads and am leaning toward ENERDEL batteries for two reasons,, (1)
>>> They
>>>> are a US company and (2) the discharge curve seems to be a steady
>>> declining
>>>> ramp with a ‘soft’ end point. EVOLVE Electrics is also very helpful. I
>>> am
>>>> well aware the company had a rough few years but it looks like they have
>>>> recovered. Looking for a 144 volt nominal/168V max system and 200 AHrs.
>>>> So…does anyone have any solid experience using ENERDEL batteries?
>>>> _______________________________________________
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>>> 
>>> 
>>> --
>>> To invent, you need a good imagination and a pile of junk.
>>> Thomas A. Edison
>>> <http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html>
>>> 
>>> A public-opinion poll is no substitute for thought.
>>> *Warren Buffet*
>>> 
>>> Michael E. Ross
>>> (919) 585-6737 Land
>>> (919) 576-0824 <https://www.google.com/voice/b/0?pli=1#phones> Google
>>> Phone
>>> (919) 631-1451 Cell
>>> 
>>> [email protected]
>>> <[email protected]>
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>>> 
>>> 
>>> 
>>> 
>>> --
>>> To invent, you need a good imagination and a pile of junk.Thomas A. Edison
>>> 
>>> A public-opinion poll is no substitute for thought.Warren Buffet
>>> Michael E. Ross(919) 585-6737 Land(919) 576-0824 Google Phone(919)
>>> 631-1451 Cell
>>> 
>>> [email protected]
>>> 
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>> 
>> 
>> --
>> To invent, you need a good imagination and a pile of junk.
>> Thomas A. Edison
>> <http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html>
>> 
>> A public-opinion poll is no substitute for thought.
>> *Warren Buffet*
>> 
>> Michael E. Ross
>> (919) 585-6737 Land
>> (919) 576-0824 <https://www.google.com/voice/b/0?pli=1#phones> Google
>> Phone
>> (919) 631-1451 Cell
>> 
>> [email protected]
>> <[email protected]>
> 
> 
> -- 
> To invent, you need a good imagination and a pile of junk.
> Thomas A. Edison
> <http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html>
> 
> A public-opinion poll is no substitute for thought.
> *Warren Buffet*
> 
> Michael E. Ross
> (919) 585-6737 Land
> (919) 576-0824 <https://www.google.com/voice/b/0?pli=1#phones> Google Phone
> (919) 631-1451 Cell
> 
> [email protected]
> <[email protected]>
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> 
> 
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