Bill Dube via EV wrote:
Did you lightly sand (or Scotchbite) each terminal and apply a thin
coating of NoAlOx before connecting? No? Then you have to redo all the
connections. They will give you no end of grief. (Ask me how I know. :-) )

If you don't do this connection treatment, the dissimilar metals will
corrode, over heat, and behave badly in general. Often, the cell
terminals arrive with a lot of corrosion formed during shipping.

Bill has it right! I've had Thundersky, CALB, and GBS cells, and *all of them have at least one aluminum terminal. It is devilishly difficult to make reliable low-resistance connections to aluminum.

I've even wondered if there is some way to plate them with copper or nickel; or spot-weld some easier-to-connect metal tab to the terminals.

--
It is vanity to do with more that which can be done with less.
        -- William of Ockham
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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