It seems strange that your G4 takes so long to boot up. I have a B&W G3 with 1 GIG or ram, 2 IDE HD, 1 Ultra SCSI Boot Drive, running OS 10.1.5, and it only takes about 50 seconds to boot up. I would definitely turn off the memory test in OS 9, and maybe even consider a clean install. I have never set up a Raid System on a Mac before, so I can't answer whether or not that is a major factor or not.
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