Three questions / possibilities:

1. Has anyone tried using flashing and tar -- instead of tape -- on seams in 
permanent installations? I remember suggesting this a few years back and recall 
having seen others passing similar suggestions around. Has anyone actually 
tried it? Any long-- or short- term field results to report?

2. And, Cody, re: OSB's water permeability:  Do you think painting the boards 
with exterior paint and tarring their edges would solve that? Or is the stuff 
just too porous to effectively seal? An alternative to roofing tar for flashing 
(and for coating plywood or OSB board roofing panels) might be the more 
expensive, white "Snow Seal" roofing sealant which supposedly is more 
elastomeric and certainly, more attractive than tar-fiber roofing coatings.

3. Any idea how much thermal reflective benefit can be accomplished by painting 
OSB or plywood exteriors with aluminum paint -- compared to say the benefit 
derived from the foil-paper thin sheet of aluminum on the foam boards commonly 
used on Burn hexayurts? Would an aluminum-painted exterior halt more radiant 
heat intrusion than say just a white-painted exterior?

I've read labels on various aluminum paints and notice that some contain no 
aluminum at all and others, some aluminum. So if the amount of aluminum content 
is the radiant barrier factor -- and not just the reflectivity -- then I can 
see that aluminum paint is not going to be a very effective thermal barrier. 
Anyone know? Is it the aluminum material that creates the radiant barrier 
effect or is it the reflectivity that does the trick? Or a combination of both?

I do recall that Vinay pointed us a few years back to some high-tech thermal 
shield paints that are available. If I recall correctly, I think they were 
heavily impregnated with nano-sized silica crystals. When I researched locally 
for them, I found they would be special order items and were priced 
prohibitively high -- in the $60 to $80 per gallon range -- and they didn't go 
far. Didn't cover nearly as many square feet per gallon as traditional paints. 
Aluminum paints are half that price -- and would be worth it if they convey 
significant radiant barrier benefits, as well as serving as an exterior sealant 
on wood skinned hexayurts. (Would need to prime the surface with a compantible 
cheap sealant paint before spraying, brushing or rolling on the aluminum coat. 
So, lot of work, but this is for a permanent building.)

Best,  

ken winston caine






----- Original Message ----- 
From: Cody Firestone 
To: [email protected] 
Sent: Tuesday, June 28, 2011 8:15 AM
Subject: Re: [hexayurt] Construction details for Thermax HD





On Mon, Jun 27, 2011 at 9:18 AM, R. Rochte <[email protected]> wrote:

  I have finally found a local supplier who carries Thermax HD (my
  building site is in the upper peninsula of Michigan).  He stocks the
  2" thickness and can order other sizes as needed.  I have a few
  questions for those with experience - please feel free to reply in
  detail here or just point me to the appropriate URL if you have one:

  1. Is there an "ideal" thickness of Thermax HD to use?  I will have
  significant snow loads to deal with in the winter and the more
  insulation I can get, the better.  But the 2" boards are already $53
  each and sound like they will be more than a handful to manipulate on
  site.

  2. Given the inevitability of LOTS of snow, should I necessarily use
  the Pentayurt design?  Or will the greater rigidity of Thermax HD
  allow me to use a regular Hexayurt?

  3. Are there more weatherproof seam-sealing solutions than using tape
  or will the tape withstand repeat exposure to cold and wet?  If the
  tape won't withstand such exposure, how have others protected it from
  the elements?

  4. I happen to have a concrete slab already in place where I plan to
  build this... Any suggestions on anchoring?  I have a friend who is
  well-versed in conventional building techniques, so I know that he can
  help me drill the slab and put in anchors - just tie to these instead
  of using stakes, etc.?

  5. Has anyone experimented with combining the increased strength of
  OSB with Thermax HD?  That is, still using the Thermax in a structural
  role rather than only as insulation?


You may want to consider using 3/8 plywood. OSB is less water resistant and 
would begin to buckle / warp. The 3/8 inch plywood, although it seems flimsy, 
when used in a Stress Skin Panel it adds considerable rigidity and strength.  


A Stress Skin panel is basically taking the foam and plywood and bonding them 
together with construction adhesive.  Since there are MANY kinds of 
construction adhesive, I'd check with the manufacturers recommendation so you 
don't "melt" you insul board with the glue.


You may also consider roofing tin on top of the angles sections to encourage 
sliperiness.  You would need a "snow catcher" over the door area so it does not 
fall into the front of the door.


I could see the top panels in the following way:


Thin flat roofing tin on the outside, insul board in middle, 3/8 inch plywood 
on inside.  If you wanted CRAZY strength, you could add a "Spline" which is a 
fitted into the ends of the panel.  they would allow them to be bolted together 
for greater strength, and then easylit disassembled/  tape would still be used 
exteriorly for sealing up the hexayurt, but you could use metal / Alumninum 
duct tape.


I'll try to do some CAD drawings of what i am talking about later today.


Sincerely Yours


Cody....


I don't have a degree, but i'm "Rather Clever"    :-)

  If these questions seem trivial, please realize that I have many ideas
  of my own about each one but I would prefer - whenever possible - to
  hear the advice and learn of the experiences of those who have gone
  before me.  I haven't found detailed answers to any of these on the
  web, but if you have a URL that I haven't found you are more than
  welcome to send it to me along with the standard, "RTFM!".

  Thanks!

  Regards,
  Robert

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