Chainlink,
  Are you going to install limit switches or use software limits in
Mach?

I have a 900/Standard and added fuses to each motor. I also want to
add limit switches. Still a ways from there as I need time to dig in
and time is pretty short. Let me know if you want to see what a stock
900 standard CNC looks like for your upgrade reference.

Thanks,

Steve

On Aug 19, 9:06 pm, "Tim Krause" <artmarb...@comcast.net> wrote:
> What's the rpm on the spindle?  This is where you might benefit from using
> gears or a timing belt to increase the torque, but you will loose your
> speed.   Stepper start loosing torque around the 500 rpm range generally.
> At least we know now that the 387oz range motor is too small.
>
> You might want to check your bushings on your z axis and make sure that they
> are not oversized and causing the z axis to bind up more than it should.
> I've seen a couple of the Z-axis where if you removed the lead screw, the
> router would not move up or down.  There is a fine line between slop, freely
> moving and binding.
>
> Hopefully Art can guide you on the threading.  I'd would like to see a
> sample g-code for the spirals that are not using g01 to make the move.  I
> have assumed all along that a threading cycle could be used.
>
> Thanks for the update and video!
>
> -Tim
>
>
>
>
>
>
>
>
>
> ----- Original Message -----
> From: "Chainlink" <dustinyo...@hotmail.com>
> To: "Legacy Ornamental Mills" <legacy-ornamental-mills@googlegroups.com>
> Sent: Friday, August 19, 2011 4:58 PM
> Subject: Re: Build log of sorts for a 1200 upgrade to CNC
>
> > I had my first success today with the upgrade. Here is a link to a
> > video of the carve in action! Sorry about the loud volume; I wasn't in
> > the mood to edit the video.
>
> >http://www.youtube.com/watch?v=vlQ46e3gwiA
>
> > Details:
>
> > I needed some 1 1/2" dowels for my newest table project, so I decided
> > to try my best to use my CNC upgrade. I had problems in two areas:
> > First, my Z-axis stalled when raising. Second, I had to make shallow
> > passes to keep from stalling the A-axis. One thing I did notice was
> > that as the motors warmed up, my z-axis was much better behaved and
> > seemed to work well.
>
> > I spent just about 8 minutes per dowel once I got the procedure down.
> > I even bumped up the A-axis motor speed and ran it so that I could run
> > some sandpaper over the finished dowel--it's pretty nice to be able to
> > do that. I must say that I absolutely loved the ease of repeatability
> > that the CNC commands provided. My Z axis held it's depth without
> > having to constantly fiddle with locking down the Z axis on every
> > depth change like I used to do. Small changes to depth are really easy
> > to make. I ended up just where I wanted to be with my dowels, a bit
> > undersized at 1.48" to 1.49".
>
> > Although I spent most of my evening in the shop, I feel like my time
> > was at least equally spent vs. manual milling without the added
> > frustration and effort. It was nice to prepare the next blank while I
> > was waiting. Next up, the big timesaver would be to cut my threads via
> > CNC. I don't know where to start with that one, if anyone has any
> > tips.
>
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