The injection pump is a distributor type pump, the same one that is used on the 6.2 just turned up a bit. It doesn't have any air leaks. There is a small valve on top of the final filter that never has any air under it unless I have just changed the filters. The supply pump is an electric unit that I installed right next to the tank so the whole supply line except two connections and about 6" of hose is under pressure. The pump starts when the key is turned and you can hear the tone change when the pressure in the system is up to the limit that the pump can push which is about 7-8 lbs. That is the same amount as the original engine mounted pump did. I replaced it to make bleeding the filters easier after replacement and because the engine mounted pump has a habit of leaking fuel into the oil when the diaphragm goes bad.

A bit of oil smoke after starting cold but it still starts right when you turn the key after the glow plugs cycle. No turning over to speak of just turn to start and it starts right now.

The only thing that matches the problem is a vapor lock problem. It changes with the fuel supply and outside temp and if you have ever seen a big block in a van then you know about the clearance and heat issues in the engine compartment. The 6.5 is the same size as a big block. The other thing is that I remember it as starting back when they started with this super low sulfur fuel.


Manfred



Date: Sat, 19 Jun 2010 20:04:29 -0500
From: Peter Frederick <psf...@earthlink.net>
Subject: Re: [MBZ] Hard start problem returns- Update


Mid to late 70's Chevy V8s were terrible about roasting starters. As
noted, this won't be the case if you have "vapor lock" in the
injection lines.

I'd lean toward a leak on the suction side of the fuel system.  I'm
not familiar with that particular engine, does it have a distributor
type pump or an in-line?  If it has unit injectors, you definitely
have an air leak or a bad supply pump.

I doubt it could be a compression problem, as that would give you
fits starting cold, not hot, and would produce copious white smoke as you cranked and it did not start. No smoke, it's a fuel supply issue
somewhere.

Peter



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