Perhaps you've already adjusted your pedal pushrod too far and the master isn't 
refilling properly when you let the pedal up.  There should be a small but 
greater-than-zero gap between the pedal pushrod and the master cyl when the 
pedal is all the way up ... at all temperatures.
  ----- Original Message ----- 
  From: Steve Willington 
  To: Ray Ayala ; [email protected] 
  Sent: Saturday, March 29, 2008 12:54 PM
  Subject: Re: Clutch problems


  I sorta guessed that and is the reason I went with the shorter new rod. Still 
was hoping it might be a quick fix to give me more peddle travel.

  How much adjustment is there in the MX5 hydraulic system? How will I know 
when I have adjusted it too far?

  BTW could there be anything mechanically wrong to give me these issues? 
Perhaps I am concentrating on the hydraulic system and should be looking 
elsewhere?


  Steve.
  www.slowmx5.com



  ----- Original Message ----
  From: Ray Ayala <[EMAIL PROTECTED]>
  To: Steve Willington <[EMAIL PROTECTED]>; [email protected]
  Sent: Saturday, 29 March, 2008 5:15:24 PM
  Subject: Re: Clutch problems

   
  Push rod length is immaterial unless there is a gap at the end of the push 
rod when at rest.  A slightly smaller bore in the slave or a slightly larger 
bore in the master will improve the situation.  Note that new cylinders tend to 
have a smaller bore and rebuilt ones tend to have a larger bore.  You might 
want to take your master cylinder to a shop to have the bore enlarged but if 
you over-do it the slave piston may extend too much and possibly even eject 
from its bore.
    ----- Original Message ----- 
    From: Steve Willington 
    To: [email protected] 
    Sent: Saturday, March 29, 2008 7:10 AM
    Subject: Clutch problems


    All,

    Looking for ideas on a clutch problem I'm having. I installed a new clutch 
assembly and flywheel a wheel a few months back. Initially it would not 
disengage properly at all but after breaking it in it got a lot better - but it 
still dis-engages just off the floor (lower than my ACT xtreme). Just recently 
it has occasionally refused to let me put the car into gear at all, especially 
when cold. It also seems to get a little worse the longer the clutch is down 
(although it bits practically on the floor so any change is noticeable).

    I changed the slave cylinder today to see if this would help - and it has 
made no difference, if anything, made things a little worse. On installing I 
noticed that the new slave cylinder 'push rod' is a little shorter than the 
original, by about 3 or 4mm (i.e. the distance between contacting the slave 
cylinders piston and the point the rod contacts the clutch release fork). Would 
installing the slightly longer rod give me more peddle travel/adjustment?

    Would replacing the master cylinder help at all? Anything else I can try? 
The peddle has been adjusted as far as it can be.


    Steve.
    www.slowmx5.com 




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