I guess I should check this again. The peddle should have a small amount of 
free play indicating that there is slack between the push rod and master 
cylinder, yes? 
 
Steve.
www.slowmx5.com

----- Original Message ----
From: Ray Ayala <[EMAIL PROTECTED]>
To: Steve Willington <[EMAIL PROTECTED]>; [email protected]
Sent: Saturday, 29 March, 2008 9:05:31 PM
Subject: Re: Clutch problems

 DIV {
MARGIN:0px;}
Perhaps you've already adjusted your pedal pushrod 
too far and the master isn't refilling properly when you let the pedal up.  
There should be a small but greater-than-zero gap between the pedal pushrod and 
the master cyl when the pedal is all the way up ... at all 
temperatures.
  ----- Original Message ----- 
  From:   Steve 
  Willington 
  To: Ray Ayala ; [email protected] 
  Sent: Saturday, March 29, 2008 12:54   PM
  Subject: Re: Clutch problems
  

  I   sorta guessed that and is the reason I went with the shorter new rod. 
Still   was hoping it might be a quick fix to give me more peddle travel.

How   much adjustment is there in the MX5 hydraulic system? How will I know 
when I   have adjusted it too far?

BTW could there be anything mechanically   wrong to give me these issues? 
Perhaps I am concentrating on the hydraulic   system and should be looking 
elsewhere?
   
Steve.
www.slowmx5.com  

  -----   Original Message ----
From: Ray Ayala <[EMAIL PROTECTED]>
To:   Steve Willington <[EMAIL PROTECTED]>;   [email protected]
Sent: Saturday, 29 March, 2008 5:15:24   PM
Subject: Re: Clutch problems

   DIV {
MARGIN:0px;}
  Push rod length is immaterial unless there is a 
  gap at the end of the push rod when at rest.  A slightly smaller 
  bore in the slave or a slightly larger bore in the master will improve the 
  situation.  Note that new cylinders tend to have a smaller bore and 
  rebuilt ones tend to have a larger bore.  You might want to take your 
  master cylinder to a shop to have the bore enlarged but if you over-do it the 
  slave piston may extend too much and possibly even eject from its 
  bore.
      ----- 
    Original Message ----- 
    From:     Steve 
    Willington 
    To:     [email protected]     
    Sent:     Saturday, March 29, 2008 7:10 AM
    Subject:     Clutch problems
    

    All,

Looking     for ideas on a clutch problem I'm having. I installed a new clutch 
assembly     and flywheel a wheel a few months back. Initially it would not 
disengage     properly at all but after breaking it in it got a lot better - 
but it still     dis-engages just off the floor (lower than my ACT xtreme). 
Just recently it     has occasionally refused to let me put the car into gear 
at all, especially     when cold. It also seems to get a little worse the 
longer the clutch is down     (although it bits practically on the floor so any 
change is     noticeable).

I changed the slave cylinder today to see if this would     help - and it has 
made no difference, if anything, made things a little     worse. On installing 
I noticed that the new slave cylinder 'push rod' is a     little shorter than 
the original, by about 3 or 4mm (i.e. the distance     between contacting the 
slave cylinders piston and the point the rod contacts     the clutch release 
fork). Would installing the slightly longer rod give me     more peddle 
travel/adjustment?

Would replacing the master cylinder     help at all? Anything else I can try? 
The peddle has been adjusted as far as     it can be.
     
Steve.
www.slowmx5.com     


    
    
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