I’m not quite sure your answer that the disk can only go in one way is correct. 
 I know there have been a few people here through the years that put them in 
backwards but I’m pretty sure that it’s almost impossible to have the clutch 
release if you have it in wrong.

 

 

 

Larry
 
White Knight      1991 Crystal White   #99 CSP
Silver Bullet        1992 Silverstone     #17 SM2  FM I+ Turbo
Honey B             1992 Sunburst Yellow #99 SM2L  JR Supercharger
Whooosh           2004 Titanium Mazdaspeed MX-5
 
LowCountry Miata  http://www.lowcountrymiataclub.net
Masters Miata
RAGS 074

 

From: Steve Willington [mailto:[EMAIL PROTECTED] 
Sent: Saturday, March 29, 2008 6:48 PM
To: Larry Alster; Ray Ayala; [email protected]
Subject: Re: Clutch problems

 

I'm confident the disk is in the right way - it'd only go in on way. The pivot 
ball was replaced at the same time as the clutch as a precaution and I've 
checked the fork is secure today (had a pivot ball fail before and the fork was 
loose). There is a clonk/clank on pedal depression/release though and I just 
can't imagine what is causing it??

 

Steve.
www.slowmx5.com

 

----- Original Message ----
From: Larry Alster <[EMAIL PROTECTED]>
To: Steve Willington <[EMAIL PROTECTED]>; Ray Ayala <[EMAIL PROTECTED]>; 
[email protected]
Sent: Saturday, 29 March, 2008 10:31:03 PM
Subject: RE: Clutch problems

The other things could be disk in backwards or an issue with the pivot ball and 
fork.

 

Most likely it’s in the hydraulics.

 

 

 

Larry
 
White Knight      1991 Crystal White   #99 CSP
Silver Bullet        1992 Silverstone     #17 SM2  FM I+ Turbo
Honey B             1992 Sunburst Yellow #99 SM2L  JR Supercharger
Whooosh           2004 Titanium Mazdaspeed MX-5
 
LowCountry Miata  http://www.lowcountrymiataclub.net
Masters Miata
RAGS 074

 

From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf Of Steve Willington
Sent: Saturday, March 29, 2008 3:54 PM
To: Ray Ayala; [email protected]
Subject: Re: Clutch problems

 

I sorta guessed that and is the reason I went with the shorter new rod. Still 
was hoping it might be a quick fix to give me more peddle travel.

How much adjustment is there in the MX5 hydraulic system? How will I know when 
I have adjusted it too far?

BTW could there be anything mechanically wrong to give me these issues? Perhaps 
I am concentrating on the hydraulic system and should be looking elsewhere?

 

Steve.
www.slowmx5.com

 

----- Original Message ----
From: Ray Ayala <[EMAIL PROTECTED]>
To: Steve Willington <[EMAIL PROTECTED]>; [email protected]
Sent: Saturday, 29 March, 2008 5:15:24 PM
Subject: Re: Clutch problems

 

Push rod length is immaterial unless there is a gap at the end of the push rod 
when at rest.  A slightly smaller bore in the slave or a slightly larger bore 
in the master will improve the situation.  Note that new cylinders tend to have 
a smaller bore and rebuilt ones tend to have a larger bore.  You might want to 
take your master cylinder to a shop to have the bore enlarged but if you 
over-do it the slave piston may extend too much and possibly even eject from 
its bore.

----- Original Message ----- 

From: Steve Willington <mailto:[EMAIL PROTECTED]>  

To: [email protected] 

Sent: Saturday, March 29, 2008 7:10 AM

Subject: Clutch problems

 

All,

Looking for ideas on a clutch problem I'm having. I installed a new clutch 
assembly and flywheel a wheel a few months back. Initially it would not 
disengage properly at all but after breaking it in it got a lot better - but it 
still dis-engages just off the floor (lower than my ACT xtreme). Just recently 
it has occasionally refused to let me put the car into gear at all, especially 
when cold. It also seems to get a little worse the longer the clutch is down 
(although it bits practically on the floor so any change is noticeable).

I changed the slave cylinder today to see if this would help - and it has made 
no difference, if anything, made things a little worse. On installing I noticed 
that the new slave cylinder 'push rod' is a little shorter than the original, 
by about 3 or 4mm (i.e. the distance between contacting the slave cylinders 
piston and the point the rod contacts the clutch release fork). Would 
installing the slightly longer rod give me more peddle travel/adjustment?

Would replacing the master cylinder help at all? Anything else I can try? The 
peddle has been adjusted as far as it can be.

 

Steve.
www.slowmx5.com 

 

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