On Feb 19, 2005, at 20:25, Matthew Yip wrote:

With the changes to the rules for Improved Touring in 2005, the 2.0l
16v is legal in ITA (the class which I currently run) at a weight
around 2400 lbs.

Cool.

 The injectors themselves aren't electric, right?

Correct.

If so, how are the injectors fired on CIS-Motronic? Can I control the injectors to richen the
mixture at high RPMS and so forth?

The injectors are basically just spray nozzles with a spring loaded valve, which opens (fires) when the fuel pressure rises to about 3.8 bar. The pressure is controlled sequentially by the fuel distributor. For a more detailed description, get a copy of the Bosch Automotive Handbook, 5th Edition. The only place I know that carries the book for sure is Autotech Sport Tuning: http://www.autotech.com They want $70 bucks for it, so you may try Amazon or one of the other online book distributors. That book is a virtual encyclopedia of information on automotive engineering - once you have one, you'll wonder how you lived without it. As far as messing with the mixture on a Motronic car, the straight forward method is by reprogramming the "chip". The Motronic system is an early attempt at integrated engine management, and as such it controls the ignition, in addition to the fuel injection. Several of the VW tuners offer chips for 9A Motronic cars, but Garrett Lim of GIAC is the Man when it comes to this application. He was probably the first person to crack the Motronic code, back in the days when he had an A1 Scirocco with a 9A motor, which he drag raced. There really isn't much you can do hardware wise with the Motronic system. One thing that could help somewhat is to have the injectors blueprinted and balanced. I had mine done by Marren Motorsports, but I installed them when I had my head and 50mm intake ported and polished, so I can't say specifically how the injectors effected everything. Also, VW Motorsports has/had a "Motorsports" fuel distributor, which used to be available from Eurospec Sport, http://www.eurospecsport.com/, and was only around $300. Oh, almost forgot, you can mess with the mixture a little by changing the DPR current. See the Motronic fuel injection section in the Bentley.

I'm limited to keeping any electronic modifications "within the
factory computer box" but would love to do something like the Honda
boys are doing and stuff an aftermarket engine management system into
the car (probably Electromotive since I have friends there).  Once I
know how the injectors fire, then I'll have a better handle on what I
can do next.  In any case, I figure that a balanced and blueprinted
2.0 with a header and legal head work should produce 140 hp at the
crank (up from 134) which is fairly healthy.  The next step is to
dump the spare 1.8L 16v that's sitting in the shed and source a
decent 2.0L motor...

You're stuck with the stock cams? If you could even run just the euro spec cams, you should see well over 140 hp with a B&B'd bottom end, some mild porting and polishing on the head, and
a TT race header.

Well, good luck, and keep us posted on your progress!

--Holland
[email protected]

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